Tag Archives: slab

The Value of Prototyping

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Some of my recent designs have involved complex angled joinery, such as the base of this table inspired by a sketch by Vic Hubbard.  I was having a hard time visualizing in my head how the joinery would work, so I built a prototype to help me understand.

Screen Shot 2013-01-20 at 6.37.57 PM

Since it’s only a prototype to explore the mechanics of the base, I didn’t bother to make the top with the fancy joinery where one V penetrates the edges.  The base was made from two Vs joined with cross laps for a strong connection.  For the top I chose a piece of cherry that tapered in width, to match the footprint of the base and I secured it with dowels.

This is the twelfth slide from my PechaKucha presentation.

C.Wong-12

As a table it works, but not very well.  However, I now know how to improve the next one.

You can see more pictures and read details of this table here.

Maple Trestle Table, Session 11 – Straight Lines on Wonky Surfaces

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On the morning of Sunday, April 15th, Morton and I exchanged ideas about trestle tables, spurred on by a recent sketch of a table on which he was working.  That got me yearning to build a trestle table.

I documented my progress live on Twitter which was useful because each update had a time stamp so followers could see the rate at which I progressed.  Here is a list of the previous Sessions:

Session 1 - Flat Boards are Boring;
Session 2 - Playing with Slabs;
Session 3 - From Two Slabs to One Table Top;
Session 4 - Clamping Odd Shapes and Sketching on Wood;
Session 5 - Routing Pockets for Battens;
Session 6 - Making Battens and Installing Countertop Connectors;
Session 7 - Installing Battens and Flattening the Underside;
Session 8 - Make Your Tools Work for You and Flattening the Top;
Session 9 - Mortises the Slow Way (or Why I’m Buying a Domino XL); and
Session 10 - Curvy Legs are Always Good.

(If you are not familiar with the format used on Twitter, every update, or “tweet” below starts with a username, being the author of that tweet.  Sometimes, you see two or more usernames in a tweet.  The second (and third, etc) usernames are preceded by a @ symbol and are people to whom the author is talking.  The other symbol you see is #, which serves as a category.  I try to remember to categorize all my tweets pertaining to this project under #flairww.)

FlairWoodworks I’m back in the shop at 11am sharp! Should I tackle this stretcher issue? #flairww -11:00 AM May 2nd, 2012

FlairWoodworks I realized this morning that I’d made an error in laying out the angle of the legs. #flairww -11:23 AM May 2nd, 2012

FlairWoodworks I had laid out the angle of the leg so that it would be centred at the bottom of the foot, not the top where it enters. #flairww -11:24 AM May 2nd, 2012

FlairWoodworks However, this means that the leg leans even more and does not make it any easier to join the stretcher. #flairww -11:25 AM May 2nd, 2012

FlairWoodworks This is turning into a mental challenge. Thankfully it does not involve numbers like @HalfInchShy’s project. #flairww-11:27 AM May 2nd, 2012

FlairWoodworks Here, the centre of the leg where it enters the foot is centred over its position on the batten. #flairww -11:33 AM May 2nd, 2012

FlairWoodworks I spent an hour on the phone with my partner @GarthTW2 discussing some new products we’re planning. Back to the table now. #flairww-12:31 PM May 2nd, 2012

FlairWoodworks The shaded area represents the space that would be occupied by the wide end of the stretcher. #flairww -12:47 PM May 2nd, 2012

FlairWoodworks The other end is much smaller and should not be a problem. #flairww -12:47 PM May 2nd, 2012

FlairWoodworks Of course, I’ll cut tenons on the stretcher so that I don’t need to remove so much material from the leg. #flairww -12:48 PM May 2nd, 2012

FlairWoodworks I’m confident that this angle for the legs will work so I’m going to go make the cut. Again, I’ll use my sliding table saw. #flairww -12:55 PM May 2nd, 2012

FlairWoodworks I’m ready to make the cut. The slider guarantees the cuts will be in a straight line. #flairww -1:00 PM May 2nd, 2012

FlairWoodworks Here’s the completed cut. I will cut the other end later. #flairww -1:01 PM May 2nd, 2012

FlairWoodworks While I’m thinking about what to do next for this leg, I’ll lay out and cut the angle of the other leg. #flairww -1:06 PM May 2nd, 2012

FlairWoodworks By the way, I’m making this table 43″ tall. #flairww -1:09 PM May 2nd, 2012

FlairWoodworks No I’m not. I’m making the table 29″ tall. I just wanted to see if anybody was paying attention. #flairww -1:10 PM May 2nd, 2012

LornaBourke @FlairWoodworks Chris, I’m following but I didn’t catch the start so I didn’t know how tall the table is #youarenotalone #flairww -1:15 PM May 2nd, 2012

FlairWoodworks @LornaBourke Well, 43″ would be a very tall table. It would be unusual to say the least. Thanks for following! #flairww -1:17 PM May 2nd, 2012

FlairWoodworks Both legs are now cut! #flairww -1:19 PM May 2nd, 2012

FlairWoodworks I had left one part of the leg thicker to allow some sculpting, but it’s a problem now. #flairww -1:22 PM May 2nd, 2012

FlairWoodworks PS: Like my workbench? Working on the ground, Japanese-style. #flairww -1:22 PM May 2nd, 2012

FlairWoodworks Before planing the face, I wrapped the layout lines over to the edges to preserve them. #flairww -1:26 PM May 2nd, 2012

Morton @FlairWoodworks 29″ high is what my current dining table project is going to be also. -1:28 PM May 2nd, 2012

luggermatt @FlairWoodworks I spend half my time working on the ground! It saves picking stuff up.. ;-) -1:30 PM May 2nd, 2012

FlairWoodworks I don’t like it so far. #flairww RT @luggermatt:@FlairWoodworks I spend half my time working on the ground! It saves picking stuff up.. ;-) -1:32 PM May 2nd, 2012

luggermatt @FlairWoodworks When the timber you’re working with is 15ft lengths of 2″x8″ oak it’s easier. Move the machine to it too ;-) -1:32 PM May 2nd, 2012

FlairWoodworks @luggermatt Well, yeah. -1:32 PM May 2nd, 2012

FlairWoodworks There – it’s leveled. Not my idea of fun… #flairww -1:42 PM May 2nd, 2012

FlairWoodworks Now I need to re-establish my layout lines. #flairww -1:43 PM May 2nd, 2012

FlairWoodworks I’m working on how to position the stretcher. Here, the midpoint of each end is at the same height. #flairww -1:59 PM May 2nd, 2012

FlairWoodworks Note that about 10″ will be cut off of the left side. #flairww -1:59 PM May 2nd, 2012

FlairWoodworks I’m standing back and having a drink of water while I analyze the stretcher’s positioning. Should I make one end higher? #flairww -2:00 PM May 2nd, 2012

FlairWoodworks I have longer and shorter levels but the 2′ level gets the most use. An 18″ level might be nice. #flairww -2:04 PM May 2nd, 2012

FlairWoodworks I’ve decided to go forwards with the balanced positioning of the stretcher. I used the level to mark plumb lines on each end. #flairww -2:05 PM May 2nd, 2012

FlairWoodworks If my shop were wide enough, I could crosscut the stretcher with my sliding table saw. #flairww -2:09 PM May 2nd, 2012

FlairWoodworks Since my shop is not that wide, my options include my compound mitre saw, jigsaw, or handsaw. #flairww -2:09 PM May 2nd, 2012

BourbonCremeBot RT @FlairWoodworks I sure could use a Bourbon Creme about now #flairww -2:14 PM May 2nd, 2012

FlairWoodworks I’m opting to use the jigsaw. I clamped a piece of plywood to the top of the stretcher. #flairww -2:21 PM May 2nd, 2012

FlairWoodworks The plywood provides a smooth, even surface on which the jigsaw can ride without getting caught. #flairww -2:22 PM May 2nd, 2012

FlairWoodworks The trouble with non-flat stock is that it always wants to move. You have to secure it really well. #flairww -2:23 PM May 2nd, 2012

FlairWoodworks Well, that certainly wasn’t the best cut I’ve ever done. But it’s good enough since it will be trimmed later. #flairww -2:27 PM May 2nd, 2012

FlairWoodworks So… how do I cut parallel tenons on either end of a long, non-flat, curved, stretcher? #flairww -2:29 PM May 2nd, 2012

FlairWoodworks I know I can figure out a way to cut the tenons, but if you have an idea, I’m listening! #flairww -2:30 PM May 2nd, 2012

msnodgrass2 @FlairWoodworks would snapping chalk lines help? I didn’t see the stretcher -2:33 PM May 2nd, 2012

FlairWoodworks I don’t think so. #flairww RT@msnodgrass2: @FlairWoodworks would snapping chalk lines help? I didn’t see the stretcher -2:34 PM May 2nd, 2012

FlairWoodworks @msnodgrass2 It’s more the general wonkiness, rather than the curve that makes it difficult. #flairww -2:35 PM May 2nd, 2012

kring_l @FlairWoodworks long semi flexible strait edge for the face but not sure 4 the ends -2:36 PM May 2nd, 2012

FlairWoodworks Would that make it semi-straight? #flairww RT @kring_l:@FlairWoodworks long semi flexible strait edge for the face but not sure 4 the ends -2:38 PM May 2nd, 2012

FlairWoodworks The positioning of my saw horses indicates that my shop may be a little crowded. #flairww -2:39 PM May 2nd, 2012

FlairWoodworks My winding sticks show the twist in the stretcher from one end to the other. #flairww -2:43 PM May 2nd, 2012

kring_l @flairwoodworks no the edge stays strait the face can bow I use a 4 foot aluminum ruler type strait edge -2:45 PM May 2nd, 2012

FlairWoodworks Gotcha. #flairww RT @kring_l: no the edge stays strait the face can bow I use a 4 foot aluminum ruler type strait edge -2:45 PM May 2nd, 2012

FlairWoodworks I realized that the twist could help me if it twisted in the right direction. But it doesn’t. #flairww -2:49 PM May 2nd, 2012

FlairWoodworks I’m using the short fence on my table saw to crosscut parts for my tenoning jig to a consistent length. #flairww -2:59 PM May 2nd, 2012

FlairWoodworks I’ve marked the direction of grain runout on the jig parts. In this direction, the wood planes cleanly. #flairww -3:04 PM May 2nd, 2012

FlairWoodworks I like to assemble my jigs with screws so I can later take them apart and reuse the parts. #flairww -3:19 PM May 2nd, 2012

FlairWoodworks (Have you ever seen an uglier jig?) #flairww -3:19 PM May 2nd, 2012

HalfInchShy @FlairWoodworks That doesn’t look bad at all! Put a flair mark on it :) #flairww -3:23 PM May 2nd, 2012

FlairWoodworks Yuk yuk yuk! RT @HalfInchShy: @FlairWoodworks That doesn’t look bad at all! Put a flair mark on it :) #flairww -3:23 PM May 2nd, 2012

HalfInchShy @FlairWoodworks The one from the Ceros demo #flairww -3:24 PM May 2nd, 2012

FlairWoodworks I jointed the edge of the jig square to the face. The jig is now done. #flairww -3:24 PM May 2nd, 2012

FlairWoodworks @HalfInchShy I don’t follow… #flairww -3:24 PM May 2nd, 2012

HalfInchShy @FlairWoodworks In ur Ceros sanding demo, u made a flair mark to be sanded; add 2 here to make it moe betta (asymmetrical of course #flairww -3:25 PM May 2nd, 2012

FlairWoodworks @HalfInchShy Good call. It looks much better now. #flairww -3:28 PM May 2nd, 2012

FlairWoodworks With the jig clamped to the stretcher, I now have parallel reference surfaces on each side. #flairww -3:29 PM May 2nd, 2012

FlairWoodworks Okay – lunch time! #flairww -3:30 PM May 2nd, 2012

FlairWoodworks Darn it… somebody tracked sawdust into the house again. Hey – don’t look at me! #flairww -3:33 PM May 2nd, 2012

DyamiPlotke @FlairWoodworks my 24″ level sees the most time too. -4:33 PM May 2nd, 2012

DyamiPlotke @FlairWoodworks mark 1 w/ a level. Go across w/ a straight edge, adjust height as desired & level the 2nd one. -4:40 PM May 2nd, 2012

HalfInchShy @FlairWoodworks Bet you could go for some Bourbon Cream right about now… #flairww -4:46 PM May 2nd, 2012

FlairWoodworks I’m back in the shop and I’ll set up to rout the first tenon. #Woodchat starts in 20 minutes. #flairww -5:40 PM May 2nd, 2012

FlairWoodworks There is no way I’ll be able to rout the full length of the tenons without a wider router baseplate. #flairww -5:45 PM May 2nd, 2012

bourboncreambot RT @HalfInchShy @FlairWoodworks Bet you could go for some Bourbon Cream right about now… #flairww -5:46 PM May 2nd, 2012

FlairWoodworks Rather than make an offset router baseplate, I’m going to use a router attached to a table insert. #flairww -5:48 PM May 2nd, 2012

FlairWoodworks That’s right, @HalfInchShy - I don’t mess around! #flairww -5:48 PM May 2nd, 2012

FlairWoodworks I’ve got the jig set up and router bit installed. Next, I need to figure out how deep to set the bit. #flairww -5:56 PM May 2nd, 2012

FlairWoodworks How do these proportions look? When dealing with large tenons, I leave the tenon a bit thicker than 1/3. #flairww -6:01 PM May 2nd, 2012

FlairWoodworks Time for #woodchat. Feel free to join in on Twitter! I’ll resume the project in one hour. #flairww -6:01 PM May 2nd, 2012

FlairWoodworks Ok, #woodchat crew. I need to go rout some tenons with my inverted router table. #flairww -6:59 PM May 2nd, 2012

FlairWoodworks I did what I could with my routers (more router frustrations). I’ll do the rest by hand. #flairww -7:37 PM May 2nd, 2012

FlairWoodworks You want a challenge? Clamp this stretcher solidly! #flairww -8:00 PM May 2nd, 2012

FlairWoodworks I’ll finish fine-tuning the first tenon after dinner. #flairww -8:05 PM May 2nd, 2012

Hey – the next day is “after dinner” too.

While you’re waiting for me to return from my dinner break, please leave a comment.

Maple Trestle Table, Session 10 – Curvy Legs are Always Good

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On the morning of Sunday, April 15th, Morton and I exchanged ideas about trestle tables, spurred on by a recent sketch of a table on which he was working.  That got me yearning to build a trestle table.

I documented my progress live on Twitter which was useful because each update had a time stamp so followers could see the rate at which I progressed.  Here is a list of the previous Sessions:

Session 1 - Flat Boards are Boring;
Session 2 - Playing with Slabs;
Session 3 - From Two Slabs to One Table Top;
Session 4 - Clamping Odd Shapes and Sketching on Wood;
Session 5 - Routing Pockets for Battens;
Session 6 - Making Battens and Installing Countertop Connectors;
Session 7 - Installing Battens and Flattening the Underside;
Session 8 - Make Your Tools Work for You and Flattening the Top; and
Session 9 - Mortises the Slow Way (or Why I’m Buying a Domino XL).

(If you are not familiar with the format used on Twitter, every update, or “tweet” below starts with a username, being the author of that tweet.  Sometimes, you see two or more usernames in a tweet.  The second (and third, etc) usernames are preceded by a @ symbol and are people to whom the author is talking.  The other symbol you see is #, which serves as a category.  I try to remember to categorize all my tweets pertaining to this project under #flairww.)

FlairWoodworks The rain’s coming down hard in Port Moody and I’m back in the shop working on the trestle table. Follow along as I start the base! #flairww -12:13 PM May 1st, 2012

FlairWoodworks I’m laying out the base components on these four pieces of maple. #flairww -12:22 PM May 1st, 2012

FlairWoodworks I’ve been looking at this leg I roughly cut, trying to decide if it looks too big. #flairww -12:47 PM May 1st, 2012

ravinheart @FlairWoodworks first impressions … my vote is Not too big #flairww -12:56 PM May 1st, 2012

FlairWoodworks So I cut the legs and they still feel lacking. I think I need curved legs instead of straight legs. #flairww -1:12 PM May 1st, 2012

ravinheart @FlairWoodworks yup … curvy legs are always good :) #flairww -1:13 PM May 1st, 2012

FlairWoodworks I’d describe what I want to do, but it will be easier and more clear if I just do it. #flairww -1:15 PM May 1st, 2012

FlairWoodworks The hose feels like it’s fighting me so I’m going to reattach it to the ceiling. #flairww -1:33 PM May 1st, 2012

FlairWoodworks I had taken the hose down from the ceiling so that I could reach all the way across the shop when I cut the edges of the table top. #flairww -1:33 PM May 1st, 2012

FlairWoodworks That’s better. #flairww -1:37 PM May 1st, 2012

FlairWoodworks Dust collection on the Festool Trion jigsaw is not great, even with the dust shroud in place. #flairww -1:39 PM May 1st, 2012

FlairWoodworks However, the orbital feature is terrific. Cuts are very quick when the saw is set to a full orbital stroke. #flairww -1:40 PM May 1st, 2012

FlairWoodworks Here’s what I want to do. #flairww -1:49 PM May 1st, 2012

FlairWoodworks I scribed a line along the leg where I need to cut the curved brace. What’s the easiest way to do the cut? #flairww -1:52 PM May 1st, 2012

ravinheart @FlairWoodworks Start on the Bandsaw or by hand ? #flairww -1:54 PM May 1st, 2012

FlairWoodworks This is how I’d make the cut. #flairww -1:54 PM May 1st, 2012

FlairWoodworks Perfect! #flairww -1:56 PM May 1st, 2012

ravinheart @FlairWoodworks Oh ya you got the slider … nice #flairww -1:57 PM May 1st, 2012

FlairWoodworks I also need to make a cut square to the last. This could not be more simple. #flairww -1:57 PM May 1st, 2012

FlairWoodworks @ravinheart The sliding table saw makes this stuff TOO EASY. #flairww -2:00 PM May 1st, 2012

Tooltutor @FlairWoodworks That’s a sweet slider! -2:01 PM May 1st, 2012

FlairWoodworks This is the basic idea. #flairww -2:02 PM May 1st, 2012

FlairWoodworks I love having it! #flairww RT @Tooltutor: @FlairWoodworks That’s a sweet slider! -2:02 PM May 1st, 2012

FlairWoodworks Anybody out there have a track saw? How easy would it be to make these two cuts perfectly square in 2-1/2″ thick maple? #flairww -2:04 PM May 1st, 2012

FlairWoodworks I could also lean it over like this. Any thoughts? #flairww -2:07 PM May 1st, 2012

FlairWoodworks Yay – it’s sunny outside now! #flairww -2:12 PM May 1st, 2012

DyamiPlotke @FlairWoodworks I have a track saw, but I’d leave that cut to my miter or table saws. -2:12 PM May 1st, 2012

FlairWoodworks Why? #flairww RT @DyamiPlotke: @FlairWoodworks I have a track saw, but I’d leave that cut to my miter or table saws. -2:12 PM May 1st, 2012

DyamiPlotke @FlairWoodworks I like [the lean]. -2:12 PM May 1st, 2012

FlairWoodworks Ha! Now I need to find another piece of maple with curved grain! #flairww -2:15 PM May 1st, 2012

FlairWoodworks I broke another blade. After breaking the first blade, I backed off the side guides a little. What gives? #flairww -2:21 PM May 1st, 2012

Tooltutor @FlairWoodworks u could do it with a track saw with the accuracy of your square though I’d def prefer a table or miter if it fits -2:27 PM May 1st, 2012

Tooltutor @FlairWoodworks you’re getting too buff man-handling those bigass slabs, snapping blades like toothpicks -2:30 PM May 1st, 2012

FlairWoodworks @Tooltutor Yeah, that’s the problem :) #flairww -2:33 PM May 1st, 2012

DyamiPlotke @FlairWoodworks Easier to determine right angles, less setup and greater depth of cut. -2:35 PM May 1st, 2012

DyamiPlotke @FlairWoodworks yes, I do [like the leaning leg design]. -2:35 PM May 1st, 2012

Tooltutor @DyamiPlotke @flairwoodworks seconded  -2:36 PM May 1st, 2012

FlairWoodworks Before installing a third blade, I decided to see if I could find some more information on the set up of the jigsaw guides. #flairww -2:36 PM May 1st, 2012

FlairWoodworks Unfortunately, the written instructions for the @FestoolUSA Trion Jigsaw are not very comprehensive. #flairww -2:37 PM May 1st, 2012

FlairWoodworks But I did find a good video by @FestoolUSA on Festool Owners Group.  I did not know to pull the arbor shaft down (1:20). #flairww -2:38 PM May 1st, 2012

Tbdi0629 @FlairWoodworks I totally use my track saw for cutting slabs.-2:45 PM May 1st, 2012

FlairWoodworks Did you see my application?  #flairwwRT @Tbdi0629: @FlairWoodworks I totally use my track saw for cutting slabs.-2:47 PM May 1st, 2012

Tbdi0629 @FlairWoodworks yep, that’s a slick way to do it if you have that option. -2:50 PM May 1st, 2012

FlairWoodworks I noticed that one of the dust extraction ports in the jigsaw’s shoe is clogged. I’ve had this before. #flairww -2:58 PM May 1st, 2012

FlairWoodworks Would it be as easy with a track saw? #flairww RT @Tbdi0629: @FlairWoodworks yep, that’s a slick way to do it if you have that option. -3:00 PM May 1st, 2012

FlairWoodworks I was unable to clear the blockage just by digging at it with a pencil, as I’ve done in the past. #flairww -3:01 PM May 1st, 2012

FlairWoodworks I removed the shoe to expose the blockage. #flairww -3:04 PM May 1st, 2012

FlairWoodworks I picked up an assortment pack of bits a number of years ago which included hex and Torx drivers. Very useful. #flairww -3:08 PM May 1st, 2012

Tbdi0629 @FlairWoodworks That’s a great debate evoking question! :) but I would say yes. -3:19 PM May 1st, 2012

FlairWoodworks Here are the two legs roughly positioned. I’m going with the lean. #flairww -3:26 PM May 1st, 2012

FlairWoodworks What would be the argument for “no”? #flairww RT@Tbdi0629: @FlairWoodworks That’s a great debate evoking question! :) but I would say yes. -3:27 PM May 1st, 2012

FlairWoodworks Lunch time. #flairww -3:30 PM May 1st, 2012

Tbdi0629 @FlairWoodworks I’m not sure, maybe someone would rather rig up a jig for their tablesaw or bandsaw or etc. but me… I prefer my festool [track saw]. -3:33 PM May 1st, 2012

FlairWoodworks @Tbdi0629 The trouble is, a typical 10″ tablesaw has a capacity of about 2-1/2″ and a jig reduces that. #flairww -3:35 PM May 1st, 2012

FlairWoodworks @Tbdi0629 And a bandsaw doesn’t give the same quality of cut. #flairww -3:35 PM May 1st, 2012

Tbdi0629 @FlairWoodworks yep, my thoughts exactly. -3:40 PM May 1st, 2012

Tumblewood: YES!!! The White Trash Boom Arm!! RT @FlairWoodworks: The hose feels like its fighting me so I’m going to reattach it to the ceiling. #flairww -4:03 PM May 1st, 2012

FlairWoodworks Ah, and there’s the inventor! #flairww RT @Tumblewood: YES!!! The White Trash Boom Arm!! -4:08 PM May 1st, 2012

Tumblewood The table is looking awesome, Chris! RT @FlairWoodworks: Ah, and there’s the inventor! #flairww RT @Tumblewood: YES!!! The White Trash Boom Arm!! -4:09 PM May 1st, 2012

FlairWoodworks Thanks, Vic! I’m enjoying the creative process building the base! RT @Tumblewood: The table is looking awesome, Chris! #flairww -4:10 PM May 1st, 2012

kring_l:@FlairWoodworks good call with the lean are you matching both sides or opposing? -4:26 PM May 1st, 2012

FlairWoodworks They lean in opposing directions. #flairww RT @kring_l:@FlairWoodworks good call with the lean are you matching both sides or opposing? -4:30 PM May 1st, 2012

FlairWoodworks @kring_l Remember the spin match I used for the top? I’d like to match that. #flairww -4:31 PM May 1st, 2012

FlairWoodworks My lunch break is done! I need to figure out how much the legs should lean, then join the braces and cut the tops flat. #flairww -4:33 PM May 1st, 2012

Black_SheepWW @Tumblewood @FlairWoodworks Did you have to extend the length of the hose for this? I’m fighting mine when sanding. Needs to be hanging. -4:33 PM May 1st, 2012

FlairWoodworks @Black_SheepWW Definitely. I have a 36mm hose, then a 27mm hose off of that. Each are 3m long, I think. #flairww -4:34 PM May 1st, 2012

Tumblewood Dental picks!! RT @FlairWoodworks: I was unable to clear the blockage just by digging at it with a pencil, as I’ve done in the past. #flairww -4:41 PM May 1st, 2012

FlairWoodworks Ha! I’d never used this square since I bought it 4 years ago and was thinking of “Overflowing” it. #flairww -4:43 PM May 1st, 2012

FlairWoodworks It turns out to be the perfect tool for this! #flairww -4:43 PM May 1st, 2012

FlairWoodworks My next step is to joint one face flat and plane the other parallel. #flairww -4:45 PM May 1st, 2012

FlairWoodworks I still don’t have a Domino XL (or even @tumblewood’s M600). Fortunately, 50mm x 10mm Domino tenons will work. #flairww -4:57 PM May 1st, 2012

FlairWoodworks Before cutting joinery, I need to fair the inside edge. #flairww -4:59 PM May 1st, 2012

FlairWoodworks I used my #3 bench plane, which affords a more comfortable two-handed grip than my block plane. #flairww -5:06 PM May 1st, 2012

FlairWoodworks There’s some pretty figure on this edge. Too bad that it’s one of the least visible parts. #flairww -5:10 PM May 1st, 2012

FlairWoodworks I put a pencil line across the joint where I want the Domino tenons. #flairww -5:21 PM May 1st, 2012

FlairWoodworks I’ve got the mortises bored. Time for a dry-fit. #flairww -5:38 PM May 1st, 2012

FlairWoodworks Okay, I’m going for the glue-up now. #flairww -5:39 PM May 1st, 2012

FlairWoodworks But first, I need to get the joint apart and remove the Domino tenons… #flairww -5:41 PM May 1st, 2012

FlairWoodworks I bought these Extractor pliers for pulling nails. I use them for pulling Domino tenons. #flairww -5:44 PM May 1st, 2012

FlairWoodworks Angles are always a challenge to clamp. Here’s the caul I used. #flairww -6:00 PM May 1st, 2012

FlairWoodworks Now I’ll work on the second leg. #flairww -6:04 PM May 1st, 2012

Tbdi0629 @FlairWoodworks I have a set of “test” dominos I have sanded down, to use in my test fits. I marked them black. -6:08 PM May 1st, 2012

FlairWoodworks I’ve got the parts for the second leg surfaced. Now I need to lay out and cut the joinery. #flairww -6:15 PM May 1st, 2012

DyamiPlotke @FlairWoodworks I use pliers to pull Dominos too. -6:21 PM May 1st, 2012

FlairWoodworks Just like on the other leg, the inside curve has beautiful grain. And it’s hidden. #flairww -6:25 PM May 1st, 2012

FlairWoodworks Time for another dry fit. I don’t put Domino tenons in the oversized mortises for the dry run. #flairww -6:34 PM May 1st, 2012

FlairWoodworks I’ve laid out another angled caul for the other leg. #flairww -6:39 PM May 1st, 2012

FlairWoodworks Okay, time for the second glue-up session! #flairww -6:44 PM May 1st, 2012

FlairWoodworks Another successful glue-up with the right amount of glue squeeze-out. #flairww -6:53 PM May 1st, 2012

FlairWoodworks I kept glue away from the left side of the joint near the inside corner so I wouldn’t have to clean it up later. #flairww -6:54 PM May 1st, 2012

FlairWoodworks Time to clean up the workshop a bit. #flairww -6:59 PM May 1st, 2012

FlairWoodworks Fun fact: I had considered using metal legs like these. #flairww -7:11 PM May 1st, 2012

FlairWoodworks Time to go make dinner. #flairww -7:12 PM May 1st, 2012

Tumblewood @FlairWoodworks I can see that shape for the legs, but would prefer them from wood. #flairww -7:40 PM May 1st, 2012

kring_l @FlairWoodworks I agree with @Tumblewood the metal would take away from all the work you put into the top -7:51 PM May 1st, 2012

FlairWoodworks It wasn’t that much work. Okay, it was. #flairww RT @kring_l the metal would take away from all the work you put into the top @Tumblewood -9:02 PM May 1st, 2012

Tumblewood A nice piece will have people crawling to check it out. The detail will not be in vain. RT @FlairWoodworks: Just like on the other leg, the inside curve has beautiful grain. And it’s hidden. #flairww

FlairWoodworks Okay… I’m back in the shop after dinner. I’ll start by unclamping the legs and cleaning off the excess glue. #flairww -10:09 PM May 1st, 2012

FlairWoodworks It seems Twitter on my phone won’t post tweets with pictures after 8pm. Here comes a backlog of Tweets… #flairww -10:39 PM May 1st, 2012

FlairWoodworks This is how I’m laying out the top and bottom cuts to ensure the leg is centred on the foot. #flairww -10:40 PM May 1st, 2012

FlairWoodworks The arm looks overly heavy and I’ll probably trim it down a little. I’m not sure how yet, though. #flairww -10:41 PM May 1st, 2012

FlairWoodworks This is how it will look installed, only the leg will be on the batten, not behind it. #flairww -10:42 PM May 1st, 2012

FlairWoodworks I’m using my spokeshave to refine the curve of the arm.#flairww -10:42 PM May 1st, 2012

FlairWoodworks The curve of this section is too severe for my flat spokeshave. I don’t have a convex spokeshave. #flairww -10:44 PM May 1st, 2012

FlairWoodworks I can, however, cheat a little by extending the spokeshave’s blade out a little further. #flairww -10:44 PM May 1st, 2012

FlairWoodworks I’ve switched to carving gouges to blend the arm into the leg.#flairww -10:52 PM May 1st, 2012

FlairWoodworks I worked across the grain with three gouges of different sweeps to begin blending the arm into the leg. #flairww -10:58 PM May 1st, 2012

FlairWoodworks I’m working on the second leg where the same things need to be done. #flairww -11:20 PM May 1st, 2012

FlairWoodworks With the opposing angles of the legs, attaching the stretcher will be interesting, to say the least. #flairww -11:37 PM May 1st, 2012

luggermatt @FlairWoodworks Certainly looks fun :-) -11:38 PM May 1st, 2012

FlairWoodworks Hmmm. I’ll let you know if it was when I’m finished! #flairww RT@luggermatt: @FlairWoodworks Certainly looks fun :-) -11:38 PM May 1st, 2012

FlairWoodworks If only I could twist the stretcher… #flairww -11:39 PM May 1st, 2012

FlairWoodworks Okay, that’s a good place to stop tonight. To be continued…#flairww -11:50 PM May 1st, 2012

Morton @Tbdi0629 @flairwoodworks hahah – I have the exact same [test dominos], with the exact same black markings ;) heh. -4:06 AM May 2nd, 2012

Tbdi0629 @Morton That’s funny! But then again, what’s the saying about minds that think alike….hmmm :) -7:09 AM May 2nd, 2012

McPhersonDoug @FlairWoodworks Really enjoying following ur VERY cool table build. Thanks for tweeting your progress. Great stuff. #woodchat -6:19 AM May 2nd, 2012

FlairWoodworks @Tbdi0629 @Morton I had a set of Dominos that I’d sanded down too. I dyed my set red. #flairww -9:38 AM May 2nd, 2012

In Session 11, I did more work on the legs and began work on the stretcher-to-leg joinery.

Maple Trestle Table, Session 9 – Mortises the Slow Way (or Why I’m Buying a Domino XL)

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On the morning of Sunday, April 15th, Morton and I exchanged ideas about trestle tables, spurred on by a recent sketch of a table on which he was working.  That got me yearning to build a trestle table.

I documented my progress live on Twitter which was useful because each update had a time stamp so followers could see the rate at which I progressed.  Here is a list of the previous Sessions:

Session 1 - Flat Boards are Boring;
Session 2 - Playing with Slabs;
Session 3 - From Two Slabs to One Table Top;
Session 4 - Clamping Odd Shapes and Sketching on Wood;
Session 5 - Routing Pockets for Battens;
Session 6 - Making Battens and Installing Countertop Connectors;
Session 7 - Installing Battens and Flattening the Underside; and
Session 8 - Make Your Tools Work for You and Flattening the Top.

(If you are not familiar with the format used on Twitter, every update, or “tweet” below starts with a username, being the author of that tweet.  Sometimes, you see two or more usernames in a tweet.  The second (and third, etc) usernames are preceded by a @ symbol and are people to whom the author is talking.  The other symbol you see is #, which serves as a category.  I try to remember to categorize all my tweets pertaining to this project under #flairww.)

FlairWoodworks I haven’t worked on the table for four days and I’m finally getting a chance to get back at it today! Follow along with #flairww. -2:24 PM Apr 30th, 2012

FlairWoodworks When I left off, I had just finished flattening the table top. Joinery between the two slabs comes next. #flairww -2:26 PM Apr 30th, 2012

FlairWoodworks I’ve laid out on the faces where I want the mortises to be located. There will be three 3″-long mortises. #flairww -2:38 PM Apr 30th, 2012

FlairWoodworks Since I can use the same layout for the other side, I put pencil marks on my aluminum ruler. #flairww -2:41 PM Apr 30th, 2012

FlairWoodworks The layout of the second half was ridiculously easy. Now I need to flip over the top and separate the two halves. #flairww -2:44 PM Apr 30th, 2012

FlairWoodworks Maybe I should clean up some of these plane shavings first… #flairww  -2:48 PM Apr 30th, 2012

FlairWoodworks Two bags of shavings! #flairww -2:55 PM Apr 30th, 2012

FlairWoodworks In the shavings, I found the transfer punch I’d used when I installed the battens. #flairww -2:57 PM Apr 30th, 2012

FlairWoodworks Well, that was kind of exciting. I didn’t break a horse, but I did knock over one. #flairww -3:02 PM Apr 30th, 2012

FlairWoodworks I’m using a socket adapter in my drill to quicky remove the lag bolts. #flairww -3:05 PM Apr 30th, 2012

FlairWoodworks They’re free! #flairww -3:09 PM Apr 30th, 2012

FlairWoodworks I’ll be using a plunge router to cut the mortises. This is easiest with the surface being mortised in the horizontal position (and the slab vertical). #flairww -3:13 PM Apr 30th, 2012

FlairWoodworks Had I been able to get a @FestoolUSA Domino XL, I could have easily cut the mortises with the slabs in the horizontal position. #flairww -3:14 PM Apr 30th, 2012

FlairWoodworks I cannot imagine using a stationary machine such as a horizontal boring machine/slot mortiser to mortise these slabs. #flairww -3:15 PM Apr 30th, 2012

FlairWoodworks I want really deep mortises and my Milwaukee plunge router has a greater plunge capacity than my Porter Cable. #flairww -3:17 PM Apr 30th, 2012

FlairWoodworks I used my saddle square to transfer the layout lines from the face to the edge. #flairww -3:21 PM Apr 30th, 2012

FlairWoodworks I use a large X to clearly mark which sections receive mortises. #flairww  -3:22 PM Apr 30th, 2012

FlairWoodworks I clamped a straight piece of wood to the router’s base to act as a fence. #flairww -3:25 PM Apr 30th, 2012

FlairWoodworks Why? I’m not positive that the slabs are of even thickness so I am using the face as a reference surface. #flairww -3:26 PM Apr 30th, 2012

FlairWoodworks It’s the distance from the face to the mortise that is important. I used the CS-2 because I’d like them to be roughly centred.#flairww -3:27 PM Apr 30th, 2012

HalfInchShy @FlairWoodworks THAT’S where my CS-2 went! :-P Nice build; I’m having popcorn playing with Domizilla thinking how useful it would be #flairww -3:27 PM Apr 30th, 2012

FlairWoodworks @HalfInchShy Thanks :) I hope @BridgeCityTools makes you a new CS-2 soon! #flairww -3:28 PM Apr 30th, 2012

FlairWoodworks Because of the live edge, I moved the edge of one mortise. #flairww -3:40 PM Apr 30th, 2012

HalfInchShy @FlairWoodworks I like how you Xed out the X for the mortise. Is that a woodworking double negative? #flairww -3:53 PM Apr 30th, 2012

HalfInchShy @FlairWoodworks More seriously, are you going to use the router horizontally or have you mounted the slab vertically like you did before? #flairww-3:53 PM Apr 30th, 2012

FlairWoodworks @HalfInchShy I’ve got the slab clamped vertically to a sawhorse. #flairww -3:59 PM Apr 30th, 2012

FlairWoodworks I’ve routed the first set of mortises. They are 2-1/2″ deep which is the capacity of my router bit. #flairww -4:00 PM Apr 30th, 2012

FlairWoodworks Unfortunately, my Milwaukee plunge router requires me to hold down a stiff plunge lock lever with my thumb in order to release the plunge lock. #flairww -4:01 PM Apr 30th, 2012

FlairWoodworks My thumb is quite sore after just three mortises… #flairww -4:01 PM Apr 30th, 2012

FlairWoodworks It was a fairly slow process to cut a mortise, too. #flairww -4:02 PM Apr 30th, 2012

FlairWoodworks And now I need to set up to rout the set of mortises on the other end of this slab. #flairww -4:05 PM Apr 30th, 2012

FlairWoodworks You can smell burnt wood from the friction of the non-fluted shank against the mortise walls. #flairww -4:06 PM Apr 30th, 2012

FlairWoodworks Oh, I forgot to mention that I’m using a 1/2″ diameter up-spiral router bit. I wouldn’t want to use a straight bit for deep mortises because they don’t clear chips as well. #flairww -4:07 PM Apr 30th, 2012

FlairWoodworks It took me over 2 minutes to rout each of the three mortises. #flairww -4:08 PM Apr 30th, 2012

FlairWoodworks I guess I’ll rout this set of mortises on my knees. #flairww -4:11 PM Apr 30th, 2012

FlairWoodworks I applied some DriCote to the router bit. It’s supposed to reduce friction and keep the bit clean. #flairww -4:15 PM Apr 30th, 2012

FlairWoodworks I’m going to see if I can defeat the sprung plunge lock on my router. #flairww -4:17 PM Apr 30th, 2012

FlairWoodworks There’s the culprit! Remove the spring and I’m a happy woodworker! #flairww -4:19 PM Apr 30th, 2012

FlairWoodworks I bolted the lever back on, positioned where it is comfortable to operate. Here the plunge is locked. #flairww -4:22 PM Apr 30th, 2012

FlairWoodworks And I push the lever down to plunge freely! #flairww -4:23 PM Apr 30th, 2012

FlairWoodworks I might have broken this handle when I knocked over the saw horse. #flairww -4:27 PM Apr 30th, 2012

FlairWoodworks Hmm… when the plunge mechanism is unlocked, there is noticeable play in one column. Before… #flairww -4:32 PM Apr 30th, 2012

FlairWoodworks … and after. I don’t know if you can see it, but I can see and feel it. Not good. #flairww -4:33 PM Apr 30th, 2012

FlairWoodworks My Porter Cable has some wiggle too. It’s not as much but still significant at the end of a bit protruding 2-1/2″ from the collet. #flairww-4:34 PM Apr 30th, 2012

malphrusoxide: if you want a better way to measure runout, chuck up a piece of round stock. less tricky to see/measure than a bit. -4:35 PM Apr 30th, 2012

FlairWoodworks @malphrusoxide Good idea, but it’s plenty clear when you see it in person. I’m evaluating my options right now. #flairww -4:37 PM Apr 30th, 2012

malphrusoxide @FlairWoodworks gotcha. got very little experience with rebuilding routers, but i know the feeling. good luck! -4:38 PM Apr 30th, 2012

FlairWoodworks @malphrusoxide I’m thinking upgrade, not rebuild. I don’t think it’s a wear issue becuse it has so little use. Blame tolerances. #flairww -4:39 PM Apr 30th, 2012

malphrusoxide @FlairWoodworks i did the same thing. went from old craftsman to new bosch. = night & day. -4:40 PM Apr 30th, 2012

FlairWoodworks Nice. #flairww RT @malphrusoxide: @FlairWoodworks i did the same thing. went from old craftsman to new bosch. = night & day. -4:41 PM Apr 30th, 2012

FlairWoodworks @malphrusoxide I have a Bosch 1617EVS plunge router somewhere… gonna find it and see how it feels. #flairww -4:42 PM Apr 30th, 2012

malphrusoxide @FlairWoodworks cool. forget which model bosch i ended up with. was working against a deadline so i didn’t get to shop around like i prefer. -4:43 PM Apr 30th, 2012

FlairWoodworks I have no idea where the plunge base is. I never change the Bosch 1617 bases because it is very difficult. #flairww-4:46 PM Apr 30th, 2012

DyamiPlotke: my local tool monger has a number of used 3HP PC plunge routers in stock now if you need a new one. -4:52 PM Apr 30th, 2012

FlairWoodworks I found the plunge base and managed to swap over the router without any drama. The plunge feels good! #flairww -4:53 PM Apr 30th, 2012

FlairWoodworks Are they good? #flairww RT @DyamiPlotke: my local tool monger has a number of used 3HP PC plunge routers in stock now if you need a new one. -4:54 PM Apr 30th, 2012

FlairWoodworks The Bosch 1617EVS plunges about 2-3/8″ so it might work.#flairww -4:56 PM Apr 30th, 2012

FlairWoodworks This table will be for sale when it is complete. E-mail me if you are interested. #flairww -5:03 PM Apr 30th, 2012

FlairWoodworks So far the cost is a Domino XL and OF1400 :) #flairww -5:04 PM Apr 30th, 2012

DyamiPlotke @FlairWoodworks I have 1 I bought used & like it equal 2 my Festool OF2000 Different feel but both very nice The PC is big & well balanced -5:05 PM Apr 30th, 2012

malphrusoxide @FlairWoodworks dominoXL v. domino… thoughts? worth the extra coin? -5:05 PM Apr 30th, 2012

FlairWoodworks @malphrusoxide Totally different applications. For me, the XL makes more sense. But I already have the DF-500. #flairww -5:08 PM Apr 30th, 2012

FlairWoodworks @malphrusoxide So for me, yes. #flairww -5:08 PM Apr 30th, 2012

FlairWoodworks To ensure the fence is positioned the same on my Bosch router, I first plunged the bit into an existing mortise. #flairww -5:16 PM Apr 30th, 2012

FlairWoodworks Ok… my Bosch router is now set up. Next question: does the switch work? #flairww -5:18 PM Apr 30th, 2012

FlairWoodworks Yes, it does work. #flairww -5:21 PM Apr 30th, 2012

FlairWoodworks Here goes… mortise set 2… #flairww -5:23 PM Apr 30th, 2012

This video showed how I routed the mortises.  In this real-time video, I routed one of three mortises in this end of the slab.  There were 12 mortises in total.  (Duration – 3:07)

woodshaver101 @FlairWoodworks routing bits limit depth,but are precise,I tend to cut deep mortises with a mortise chisel. good luck -5:31 PM Apr 30th, 2012

FlairWoodworks … and… done that set of mortises! #flairww -5:34 PM Apr 30th, 2012

FlairWoodworks @woodshaver101 How long would a 3″ long, 1/2″ wide, and 2-1/2″ deep take you to chop by hand? #flairww -5:36 PM Apr 30th, 2012

FlairWoodworks So the second set of mortises took 10 minutes… about 30% longer than the first set. #flairww -5:38 PM Apr 30th, 2012

FlairWoodworks Before routing this mortise, I should check that it won’t go into this cavity. #flairww -5:43 PM Apr 30th, 2012

FlairWoodworks I moved the mortise in by 3/4″ to be safe. #flairww -5:48 PM Apr 30th, 2012

FlairWoodworks Since these pieces are a little awkward to turn upside-down to knock the sawdust out of the mortises, I’m using a stick to scoop chips towards the vacuum hose. #flairww -6:02 PM Apr 30th, 2012

FlairWoodworks Here’s the third set of mortises done. I added a 1/2″ deep haunch and will do the same with the others. #flairww -6:06 PM Apr 30th, 2012

BCcraftmaster @FlairWoodworks I have that same set up. Do you have problems getting the motor into the bases? Is the side of your motor all scratched up? -6:06 PM Apr 30th, 2012

FlairWoodworks @BCcraftmaster Yes and yes! I took some fine wet/dry paper (dry) and sanded the body smooth. It’s better but not great. #flairww -6:07 PM Apr 30th, 2012

FlairWoodworks The last mortise has been routed. Now I need to clear out the mortises and make floating tenons! #flairww -6:40 PM Apr 30th, 2012

FlairWoodworks My crevice nozzle, very conveniently, is a friction fit in the 1/2″ wide mortises. #flairww -6:41 PM Apr 30th, 2012

FlairWoodworks So the mortises I cut with my Milwaukee were 2-1/2″ deep and the mortises cut with my Bosch were only 2-1/8″ deep. #flairww -6:50 PM Apr 30th, 2012

FlairWoodworks I’m going to extend the bit further out of the collet (still with a full 1″ in the collet) and make the mortises deeper. #flairww -6:51 PM Apr 30th, 2012

FlairWoodworks Okay, NOW the routing is done. #flairww -7:05 PM Apr 30th, 2012

FlairWoodworks Like my Milwaukee, my Bosch also has a spring-loaded plunge lock. It’s not as stiff as the Milwaukee, but my thumb’s still sore.#flairww -7:06 PM Apr 30th, 2012

FlairWoodworks I found some maple for the floating tenons. The next step is to plane it to the correct thickness. #flairww -7:12 PM Apr 30th, 2012

FlairWoodworks To ensure the floating tenons were the right thickness, I planed a test piece ahead of the good stock. #flairww -7:59 PM Apr 30th, 2012

FlairWoodworks I then used the bandsaw to define the tenons. I’ll use a fret saw to finish the job. #flairww -8:00 PM Apr 30th, 2012

FlairWoodworks But first… dinner! #flairww -8:00 PM Apr 30th, 2012

woodshaver101 @FlairWoodworks that should hold good.  -8:32 PM Apr 30th, 2012

woodshaver101 @FlairWoodworks about 5 min I’m a mortise cutting mad man -8:33 PM Apr 30th, 2012

FlairWoodworks That is really fast! Can you take a video? RT @woodshaver101: @FlairWoodworks about 5 min I’m a mortise cutting mad man -8:38 PM Apr 30th, 2012

FlairWoodworks I’m back in the shop finishing off the floating, haunched tenons. #flairww -9:04 PM Apr 30th, 2012

FlairWoodworks Here is one tenon complete and partially dry-fit. It’s a friction fit and will be a struggle to remove. #flairww -9:24 PM Apr 30th, 2012

FlairWoodworks I’ve got the second floating haunched tenon cut as well. I think they need to be a bit thinner though. #flairww -9:39 PM Apr 30th, 2012

FlairWoodworks I ran the tenons through the thickness sander a few times to get it to the perfect thickness. #flairww -9:55 PM Apr 30th, 2012

FlairWoodworks That’s a big tenon! It makes XL Dominos look diminutive.#flairww -10:03 PM Apr 30th, 2012

FlairWoodworks Now I get to put the two halves back together for a dry fit with the tenons! This is EXCITING! #flairww -10:07 PM Apr 30th, 2012

gvmcmillan @FlairWoodworks I always like dry fitting time – it’s when you really get to see if it’s going to work and what it will look like. #flairww -10:09 PM Apr 30th, 2012

FlairWoodworks @gvmcmillan I’m excited and nervous. Will my deadblow hammer be seeing a lot of work? #flairww -10:11 PM Apr 30th, 2012

HalfInchShy @FlairWoodworks you even make tenons outta slabs! :) nah no heavy work with the deadblow… you’ve thought of everything (I think :) #flairww -10:13 PM Apr 30th, 2012

FlairWoodworks @HalfInchShy Hey – this isn’t doll furniture! #flairww -10:15 PM Apr 30th, 2012

FlairWoodworks The deadblow hammer is for scale. If this doesn’t impress you, I want to see what you do! #flairww -10:17 PM Apr 30th, 2012

FlairWoodworks The first joint went together easily…. #flairww -10:19 PM Apr 30th, 2012

FlairWoodworks The second side is going to need some clamping pressure.#flairww -10:21 PM Apr 30th, 2012

FlairWoodworks I wish I had some really big clamps right now. #flairww -10:23 PM Apr 30th, 2012

luggermatt @FlairWoodworks Ratchet strap around the end? -10:24 PM Apr 30th, 2012

FlairWoodworks If it comes to that, maybe… #flairww RT @luggermatt:@FlairWoodworks Ratchet strap around the end? -10:25 PM Apr 30th, 2012

luggermatt @FlairWoodworks I use them a lot on the boat. Good for ‘encouraging’ big joints into place ;-) -10:26 PM Apr 30th, 2012

FlairWoodworks With one slab butted against my workbench which was butted against the wall, I was able to use my deadblow to close the joint. – 10:29 PM Apr 30, 2012

FlairWoodworks Next, the countertop connectors are installed and tightened.#flairww -10:35 PM Apr 30th, 2012

FlairWoodworks Then the battens are reinstalled… #flairww -10:40 PM Apr 30th, 2012

FlairWoodworks I feel like a kid on Christmas day! #flairww -10:40 PM Apr 30th, 2012

FlairWoodworks The dry-fit tenons worked brilliantly. There’s no more than a paper’s thickness in deviation between the two slabs on the surface. #flairww-10:45 PM Apr 30th, 2012

FlairWoodworks Now… should I glue it? #flairww -10:45 PM Apr 30th, 2012

FlairWoodworks I’m going to clean up the shop while I ponder that. #flairww-10:46 PM Apr 30th, 2012

HalfInchShy @FlairWoodworks yes :) #flairww -10:46 PM Apr 30th, 2012

FlairWoodworks You’re probably right. Might be an intense glue-up! I’ll have to get some slow-cure glue. RT @HalfInchShy: @FlairWoodworks yes :)#flairww -10:47 PM Apr 30th, 2012

HalfInchShy @FlairWoodworks Oh definitely a slow cure; do you have a slow-cure epoxy? #flairww -10:48 PM Apr 30th, 2012

FlairWoodworks 5-minute? Um… no. RT @HalfInchShy: @FlairWoodworks Oh definitely a slow cure; do you have a slow-cure epoxy? #flairww -10:49 PM Apr 30th, 2012

HalfInchShy @FlairWoodworks Glue the tenons into one slab then you can take your time to get the other in position; wet w/glue slab 2s mortises #flairww-10:56 PM Apr 30th, 2012

HalfInchShy @FlairWoodworks once in position but before pushing together, apply glue to the tenons then push like hell, man! #flairww -10:56 PM Apr 30th, 2012

FlairWoodworks @HalfInchShy That’s definitely how I’d do it! #flairww -10:58 PM Apr 30th, 2012

HalfInchShy @FlairWoodworks I hear my neighbors chanting ‘Chris!’ ‘Chris!’ ‘Chris!’ I think they want to see glue-up. Man up. :) #flairww -10:59 PM Apr 30th, 2012

FlairWoodworks @HalfInchShy Oh, you…. #flairww -10:59 PM Apr 30th, 2012

HalfInchShy @FlairWoodworks It was either that or a Canucks joke… #flairww-11:00 PM Apr 30th, 2012

FlairWoodworks @HalfInchShy I don’t think I actually need a slow-curing glue, thought it could make it less stressful if I have trouble. #flairww -11:01 PM Apr 30th, 2012

FlairWoodworks On edge, the table is up to my chest! #flairww -11:03 PM Apr 30th, 2012

luggermatt @FlairWoodworks Jolly good :-) -11:03 PM Apr 30th, 2012

HalfInchShy @FlairWoodworks Then do your other idea and mix your own TB Extended; first slab do as usual; second wet mortises with TB-Ex #flairww -11:03 PM Apr 30th, 2012

HalfInchShy @FlairWoodworks When you wet the tenons just before pushing it together, use normal TB; home-brew extended wont skin in the mortise#flairww -11:04 PM Apr 30th, 2012

HalfInchShy @FlairWoodworks Get your brother to snap a pic of the table on edge with you behind it or peeking through the center #flairww -11:04 PM Apr 30th, 2012

FlairWoodworks It’s not so easy to get this spring-loaded plunge-lock lever back reinstalled! #flairww -11:34 PM Apr 30th, 2012

FlairWoodworks Okay, it wasn’t that hard – it just took some lateral thinking.#flairww -11:36 PM Apr 30th, 2012

FlairWoodworks I’m done in the shop for the night. Now for some video and blog editing. #flairww -11:45 PM Apr 30th, 2012

The top is nearing completion.  The legs and feet have yet to be started.  What’s next?  In Session 10, I began work on the legs!

I would be delighted if you left a comment.

Maple Trestle Table, Session 6 – Making Battens and Installing Countertop Connectors

Posted on by
9

On the morning of Sunday, April 15th, Morton and I exchanged ideas about trestle tables, spurred on by a recent sketch of a table on which he was working.  That got me yearning to build a trestle table.

I documented my progress live on Twitter which was useful because each update had a time stamp so followers could see the rate at which I progressed.  Here is a list of the previous Sessions:

Session 1 - Flat Boards are Boring;
Session 2 - Playing with Slabs;
Session 3 - From Two Slabs to One Table Top;
Session 4 - Clamping Odd Shapes and Sketching on Wood; and
Session 5 - Routing Pockets for Battens.

(If you are not familiar with the format used on Twitter, every update, or “tweet” below starts with a username, being the author of that tweet.  Sometimes, you see two or more usernames in a tweet.  The second (and third, etc) usernames are preceded by a @ symbol and are people to whom the author is talking.  The other symbol you see is #, which serves as a category.  I try to remember to categorize all my tweets pertaining to this project under #flairww.)

FlairWoodworks I’m back in the shop and the next step is to find maple for the battens. #flairww -4:30 PM Apr 23rd, 2012

FlairWoodworks I think there might be some maple behind there… #flairww -4:38 PM Apr 23rd, 2012

FlairWoodworks Well, there certainly is, but it’s too thin. It’s only 8/4 (2″ rough) and I need 2″+ surfaced smooth. #flairww -4:40 PM Apr 23rd, 2012

FlairWoodworks This piece would be perfect but I need it for the legs. #flairww -4:42 PM Apr 23rd, 2012

FlairWoodworks I have a general lack of straight-grained maple. Everything is nicely figured! #flairww -4:42 PM Apr 23rd, 2012

FlairWoodworks I forgot that I have more slabs of this maple. #flairww -4:56 PM Apr 23rd, 2012

FlairWoodworks I also forgot that I need to mow the back lawn… I’ll do that later. #flairww -4:57 PM Apr 23rd, 2012

FlairWoodworks I could really use another pair of saw horses right now. I’ve got 6 in use. #flairww -4:58 PM Apr 23rd, 2012

FlairWoodworks Actually, I think I’ll use this piece. (I just had a mini-landslide.) #flairww -5:03 PM Apr 23rd, 2012

FlairWoodworks Instead of standing lumber on end against walls, I think I might be better to lay them down and walk over them. I’m mostly kidding.#flairww -5:05 PM Apr 23rd, 2012

BCcraftmaster @FlairWoodworks now that would make a sweet shape for a desk top that is pushed against a wall -5:06 PM Apr 23rd, 2012

FlairWoodworks I think it’s a little narrow. #flairww RT @BCcraftmaster: now that would make a sweet shape for a desk top that is pushed against a wall -5:06 PM Apr 23rd, 2012

FlairWoodworks I was looking around the shop for my goggles. Then I remembered that I wore them to bed last night so they’re on my nightstand. #flairww -5:10 PM Apr 23rd, 2012

BCcraftmaster @FlairWoodworks seeing these slabs you post are like looking at clouds for me, trying to let the shape dictate its function-5:16 PM Apr 23rd, 2012

FlairWoodworks Fun! #flairww RT @BCcraftmaster: seeing these slabs you post are like looking at clouds for me, trying to let the shape dictate its function-5:16 PM Apr 23rd, 2012

FlairWoodworks I just used my sliding table saw to cut the two battens out of the slab – the first time I’ve used a machine during this build. #flairww -5:30 PM Apr 23rd, 2012

FlairWoodworks Note that I consider the angle grinder, router, and jigsaw power tools but not machines. #flairww -5:30 PM Apr 23rd, 2012

BillGriggs @FlairWoodworks You can never have to many saw horses or clamps. -5:45 PM Apr 23rd, 2012

FlairWoodworks Or friends. #flairww RT @BillGriggs: @FlairWoodworks You can never have to many saw horses or clamps. -5:46 PM Apr 23rd, 2012

BillGriggs RT @FlairWoodworks: Or friends. #flairww RT @BillGriggs:@FlairWoodworks You can never have to many saw horses or clamps. -5:49 PM Apr 23rd, 2012

FlairWoodworks You bet! #flairww RT @Black_SheepWW: @FlairWoodworks Is this lumber from a local tree? -6:15 PM Apr 23rd, 2012

Black_SheepWW: @FlairWoodworks Is this lumber from a local tree? -6:15 PM Apr 23rd, 2012

FlairWoodworks I cut, surfaced, then milled rabbets on all sides of the battens so that they fit into the pockets. #flairww -6:17 PM Apr 23rd, 2012

FlairWoodworks I’m using a shoulder plane to slowly widen the rabbets until the battens fit. #flairww -6:20 PM Apr 23rd, 2012

FlairWoodworks After fitting a part to another, I mark it so I know where it belongs. #flairww -6:26 PM Apr 23rd, 2012

FlairWoodworks Since I’ll soon be planing the surface of the slab, I marked the edge. #flairww -6:27 PM Apr 23rd, 2012

ChrisHasFlair I’m working on a Maple Trestle Table this very minute. Follow along with #flairww Tweeting as @FlairWoodworks -6:28 PM Apr 23rd, 2012

FlairWoodworks Time for a quick tidy up so I’m clearing the tabletop of tools.#flairww -6:34 PM Apr 23rd, 2012

FlairWoodworks I’m going to try out these countertop connectors to hold the slabs together. #flairww -6:37 PM Apr 23rd, 2012

FlairWoodworks I’m replacing the stock bolt (top) with my own 1/4-20 bolt. It’s longer and a little beefier. #flairww -6:43 PM Apr 23rd, 2012

FlairWoodworks I’m going to use this 35mm, carbide tipped bit to drill the holes for the countertop connectors. Great bit. #flairww -6:49 PM Apr 23rd, 2012

FlairWoodworks I’ve drilled the two holes. Now I need to rout a hole between them for the bolt. #flairww -6:56 PM Apr 23rd, 2012

FlairWoodworks I’ve got a 1/4″ bolt. Should I use a 1/4″ router bit or a 5/16″ bit to allow for some clearance? #flairww -6:57 PM Apr 23rd, 2012

MansFineFurn @FlairWoodworks 5/16″-6:59 PM Apr 23rd, 2012

FlairWoodworks I agree. #flairww RT @MansFineFurn: @FlairWoodworks 5/16″-7:00 PM Apr 23rd, 2012

FlairWoodworks My bit is not centred in the guide bushing so I need to not rotate the router as I make the cut. #flairww -7:02 PM Apr 23rd, 2012

FlairWoodworks I could centre the bushing around the bit, but I don’t think it’s worth the trouble. #flairww -7:02 PM Apr 23rd, 2012

MansFineFurn @FlairWoodworks nah -7:03 PM Apr 23rd, 2012

FlairWoodworks 1 out of 1 woodworkers agree with me. #flairww RT@MansFineFurn: @FlairWoodworks nah -7:03 PM Apr 23rd, 2012

kring_l Second that “@MansFineFurn: @FlairWoodworks 5/16″” -7:03 PM Apr 23rd, 2012

@msnodgrass2: @FlairWoodworks why not something like a big butterfly?-7:15 PM Apr 23rd, 2012

FlairWoodworks I’m finally set up to rout. #flairww -7:15 PM Apr 23rd, 2012

FlairWoodworks Oh yeah! Two out of two woodworkers agree! #flairww RT@kring_l: Second that “@MansFineFurn: @FlairWoodworks 5/16″” -7:16 PM Apr 23rd, 2012

FlairWoodworks I want the table to be able to be taken apart for ease of moving. #flairww RT @msnodgrass2: why not something like a big butterfly?-7:17 PM Apr 23rd, 2012

Tumblewood: I think this will be one if your coolest improv designs yet! -7:20 PM Apr 23rd, 2012

FlairWoodworks I realized that I set up to put the edge, not the centre of the bit on the centreline. I caught it before I started routing. #flairww -7:20 PM Apr 23rd, 2012

FlairWoodworks Thanks, Vic! RT @Tumblewood: I think this will be one if your coolest improv designs yet! #flairww -7:21 PM Apr 23rd, 2012

Tooltutor @FlairWoodworks whew, close one. Good thing u measured twice, even if it was just in your head -7:22 PM Apr 23rd, 2012

FlairWoodworks Always double-check! #flairww RT @Tooltutor:@FlairWoodworks whew, close one. Good thing u measured twice, even if it was just in your head -7:24 PM Apr 23rd, 2012

FlairWoodworks Rather than reset my template, I simply switched guide bushings. I don’t have a guide bushing 5/32″ smaller but… #flairww -7:25 PM Apr 23rd, 2012

FlairWoodworks …I do have one 1/4″ smaller. The other 1/32″? Remember how my bushing and bit are not concentric? Score one for Chris! #flairww -7:26 PM Apr 23rd, 2012

FlairWoodworks The first connector is installed. #flairww -7:31 PM Apr 23rd, 2012

FlairWoodworks Dinner time! #flairww -7:32 PM Apr 23rd, 2012

FlairWoodworks I’m back in the shop after dinner and I’ll work on installing the second countertop connector at the other end. #flairww -9:09 PM Apr 23rd, 2012

FlairWoodworks By the way, these countertop connectors cannot be tightened with an adjustable (Crescent) wrench. #flairww -9:13 PM Apr 23rd, 2012

FlairWoodworks There is simply not enough clearance to get the wrench on, let alone turn it. #flairww -9:15 PM Apr 23rd, 2012

FlairWoodworks The second connector is installed. I’m going to try to find a wrench in the garage. #flairww -9:32 PM Apr 23rd, 2012

FlairWoodworks I didn’t find the right wrench in the garage but remembered that I had these on the wall of my machine shop. #flairww -9:38 PM Apr 23rd, 2012

FlairWoodworks It’s a great set of wrenches for a woodworker. They’re all box ends with metric on one end and imperial on the other. #flairww -9:39 PM Apr 23rd, 2012

FlairWoodworks The bolts are tight. They seem to work well, but I’m going to leave the clamps on for now. #flairww -9:42 PM Apr 23rd, 2012

FlairWoodworks For the battens to work according to my plan, they have to bottom out on the bottom of the routed pocket. #flairww -9:43 PM Apr 23rd, 2012

FlairWoodworks That means I need to remove some bumps from the surface before installing the battens. Where did I leave my jack plane? #flairww -9:43 PM Apr 23rd, 2012

FlairWoodworks The battens are parallel (with no tuning required!) and will be my reference for flattening the table top. #flairww -10:20 PM Apr 23rd, 2012

FlairWoodworks I’d planned on flattening the slab with a router but since it’s almost 11pm, I’m trying something else. #flairww -10:43 PM Apr 23rd, 2012

FlairWoodworks I used a long, straight piece across the battens and a depth stop on a drill bit to drill a grid of holes to the same depth. #flairww -10:44 PM Apr 23rd, 2012

FlairWoodworks Now, I just need to plane until all the drilled holes disappear.#flairww -10:45 PM Apr 23rd, 2012

FlairWoodworks The brass screw forward of the plane’s mouth prevent the toe from being driven into the blade.  Brilliant. #flairww -10:52 PM Apr 23rd, 2012

FlairWoodworks Anybody want another video of me planing big slabs of maple? ;) #flairww -11:04 PM Apr 23rd, 2012

FlairWoodworks Time to sharpen my low-angle jack plane’s blade. #flairww-11:06 PM Apr 23rd, 2012

FlairWoodworks Back in business. #flairww -11:08 PM Apr 23rd, 2012

FlairWoodworks When doing a lot of planing, I find it imperative to switch grips. Left-handed, then right-handed. Push, then pull. #flairww -11:10 PM Apr 23rd, 2012

FlairWoodworks Also, take lots of water (or Twitter) breaks. You’re allowed to take your shirt off too. #flairww -11:11 PM Apr 23rd, 2012

FlairWoodworks I also like the sideways stroke, especially for wide boards or slabs. #flairww -11:12 PM Apr 23rd, 2012

FlairWoodworks This section is just about there. I’m done working in the shop for the night and going for a cold shower. #flairww -11:28 PM Apr 23rd, 2012

FlairWoodworks I think I took off 1/8″ in thickness. Maybe more. #flairww -11:28 PM Apr 23rd, 2012

Session 7 is next!

Maple Trestle Table, Session 5 – Routing Pockets for Battens

Posted on by
4

On the morning of Sunday, April 15th, Morton and I exchanged ideas about trestle tables, spurred on by a recent sketch of a table on which he was working.  That got me yearning to build a trestle table.

I documented my progress live on Twitter which was useful because each update had a time stamp so followers could see the rate at which I progressed.  Here is a list of the previous Sessions:

Session 1 - Flat Boards are Boring;
Session 2 - Playing with Slabs;
Session 3 - From Two Slabs to One Table Top; and
Session 4 - Clamping Odd Shapes and Sketching on Wood.

(If you are not familiar with the format used on Twitter, every update, or “tweet” below starts with a username, being the author of that tweet.  Sometimes, you see two or more usernames in a tweet.  The second (and third, etc) usernames are preceded by a @ symbol and are people to whom the author is talking.  The other symbol you see is #, which serves as a category.  I try to remember to categorize all my tweets pertaining to this project under #flairww.)

FlairWoodworks I’m back in the shop and starting off by routing the edge with a template bit to make the table’s edge square and even. #flairww -10:40 AM Apr 22nd, 2012

FlairWoodworks The danger of bits with shank-mounted bearing is that the bit can be tipped into the workpiece. #flairww -10:42 AM Apr 22nd, 2012

atully1 @FlairWoodworks what’d you decide on the cavity? -10:43 AM Apr 22nd, 2012

FlairWoodworks Nothing yet. RT @atully1: @FlairWoodworks what’d you decide on the cavity? -10:47 AM Apr 22nd, 2012

FlairWoodworks I’ll leave that gouge alone for now because I still haven’t decided how I’m going to profile the edge. #flairww -10:47 AM Apr 22nd, 2012

FlairWoodworks It’s amazing how the grain glows! #flairww-11:04 AM Apr 22nd, 2012

FlairWoodworks I’ve turned the slabs over and planed away some of the rough surface to see what’s underneath. #flairww -11:33 AM Apr 22nd, 2012

FlairWoodworks I’ve decided that I’ll use countertop connectors to hold the two slabs together and allow the table to be taken apart for ease of moving. #flairww -11:35 AM Apr 22nd, 2012

FlairWoodworks I want to establish two flat areas on the bottom for battens to keep the tabletop flat. #flairww -11:36 AM Apr 22nd, 2012

FlairWoodworks Lunch time! #flairww -11:54 AM Apr 22nd, 2012

FlairWoodworks Back from lunch. Today, lunch meant mowing the front lawn, repairing a bicycle tire, visiting with my uncle, and eating a cookie. #flairww -2:24 PM Apr 22nd, 2012

GenWoodworks @FlairWoodworks well at least you got to eat something … Lol -2:26 PM Apr 22nd, 2012

FlairWoodworks That was a good cookie! #flairww RT @GenWoodworks: @FlairWoodworks well at least you got to eat something … Lol -2:26 PM Apr 22nd, 2012

FlairWoodworks I want to make a template from this piece of plywood to rout the flat surface for the batten. #flairww -2:30 PM Apr 22nd, 2012

FlairWoodworks I installed a template guide and straight bit in my router and measured the offset. #flairww -2:40 PM Apr 22nd, 2012

FlairWoodworks With this dimension known, I can figure out how much wider to make the template. #flairww -2:40 PM Apr 22nd, 2012

FlairWoodworks I ripped the plywood into three strips, the middle one being the width of the slot, then cut off the ends. #flairww -2:51 PM Apr 22nd, 2012

FlairWoodworks I installed a 6mm bit and cut mortises for Domino tenons. #flairww -3:03 PM Apr 22nd, 2012

FlairWoodworks I like how the Domino tenons fit snugly so I don’t even have to glue the template together. #flairww -3:04 PM Apr 22nd, 2012

FlairWoodworks Pocket holes would also work. *GASP!* #flairww -3:04 PM Apr 22nd, 2012

Tooltutor what IS the stigma with pocket holes? Is it “cheating”? RT“@FlairWoodworks: Pocket holes would also work. *GASP!* #flairww” -3:06 PM Apr 22nd, 2012

FlairWoodworks Well, it’s not Festool. It’s also not wood joinery. RT@Tooltutor: what IS the stigma with pocket holes? Is it “cheating”? #flairww”-3:07 PM Apr 22nd, 2012

DyamiPlotke @Tooltutor @FlairWoodworks let there be no shame with pocket screws. -3:12 PM Apr 22nd, 2012

FlairWoodworks I’ve got the jig set up and placed shims under the router before bottoming the bit to set the depth. #flairww -3:14 PM Apr 22nd, 2012

FlairWoodworks Here’s the first pocket done. #flairww-3:20 PM Apr 22nd, 2012

DyamiPlotke: @FlairWoodworks what’s the pocket for? -3:25 PM Apr 22nd, 2012

FlairWoodworks It’s for a batten on the underside of the table. The legs attach to it too. #flairww RT @DyamiPlotke: what’s the pocket for? -3:26 PM Apr 22nd, 2012

DyamiPlotke @FlairWoodworks ah. You’re recessing the batten for aesthetics? -3:29 PM Apr 22nd, 2012

FlairWoodworks Mostly to get a truly flat surface. #flairww RT @DyamiPlotke: @FlairWoodworks ah. You’re recessing the batten for aesthetics? -3:29 PM Apr 22nd, 2012

FlairWoodworks The two battens may actually be the most important part of this table. #flairww -3:31 PM Apr 22nd, 2012

FlairWoodworks I needed to roughly flatten the area before clamping down the template. #flairww http://t.co/1lof2pNE -3:35 PM Apr 22nd, 2012

FlairWoodworks Okay, I need some actual lunch now. #flairww -3:47 PM Apr 22nd, 2012

prevailingcity @FlairWoodworks I’m loving seeing this thing come together. -10:26 PM Apr 22nd, 2012

FlairWoodworks Thanks for that, Jake! RT @prevailingcity: @FlairWoodworks I’m loving seeing this thing come together. -10:26 PM Apr 22nd, 2012

WVWoodshed This is excellent! I am really enjoying the tweets, blog entries and project photos a lot!!! Thanks!!!!! -11:23 PM Apr 22nd, 2012

FlairWoodworks Glad to hear it! RT @WVWoodshed: This is excellent! I am really enjoying the tweets, blog entries and project photos a lot!!! Thanks!!!!! -11:24 PM Apr 22nd, 2012

What’s next?  Why, Session 6 of course!

Maple Trestle Table, Session 4 – Clamping Odd Shapes and Sketching on Wood

Posted on by
3

On the morning of Sunday, April 15th, Morton and I exchanged ideas about trestle tables, spurred on by a recent sketch of a table on which he was working.  That got me yearning to build a trestle table.

I documented my progress live on Twitter which was useful because each update had a time stamp so followers could see the rate at which I progressed.  Here is a list of the previous Sessions:

Session 1 - Flat Boards are Boring;
Session 2 - Playing with Slabs; and
Session 3 - From Two Slabs to One Table Top.

(If you are not familiar with the format used on Twitter, every update, or “tweet” below starts with a username, being the author of that tweet.  Sometimes, you see two or more usernames in a tweet.  The second (and third, etc) usernames are preceded by a @ symbol and are people to whom the author is talking.  The other symbol you see is #, which serves as a category.  I try to remember to categorize all my tweets pertaining to this project under #flairww.)

FlairWoodworks I’m back in the shop for a few hours this evening. #flairww -8:08 PM Apr 21st, 2012

FlairWoodworks I used pinch dogs to clamp the two slabs together. #flairww -8:09 PM Apr 21st, 2012

FlairWoodworks Pinch dogs pull the two pieces together as they are driven into the end grain with a hammer. #flairww -8:10 PM Apr 21st, 2012

FlairWoodworks Because of the curved edges, it is difficult to clamp the two parts together. Pinch dogs work great. #flairww -8:13 PM Apr 21st, 2012

FlairWoodworks Another strategy is to clamp something against which the clamp can register. #flairww -8:15 PM Apr 21st, 2012

FlairWoodworks Here’s another variation of that technique. #flairww -8:16 PM Apr 21st, 2012

FlairWoodworks Tonight will probably be mostly thinking, planning and laying out so tomorrow will be productive. #flairww -8:19 PM Apr 21st, 2012

FlairWoodworks The stretcher is longer than I want it to be for this table.#flairww -8:21 PM Apr 21st, 2012

FlairWoodworks I’ll probably cut it around where the pencil lays. It’s about 2″ past the end of the split. #flairww -8:24 PM Apr 21st, 2012

FlairWoodworks I align my long straight edge corner to corner and scribe alongside it with a pencil. #flairww -8:28 PM Apr 21st, 2012

FlairWoodworks I used my drawing bow to lay out one potential shape of the table’s end. #flairww -8:49 PM Apr 21st, 2012

FlairWoodworks Another way to clamp non-parallel edges is to make them parallel. Either cut notches or use wedges. #flairww -9:00 PM Apr 21st, 2012

FlairWoodworks These are my three ideas for how to trim the ends. I don’t really like #1. Any thoughts? #flairww -9:22 PM Apr 21st, 2012

atully1 @FlairWoodworks I like #3 -9:23 PM Apr 21st, 2012

FlairWoodworks Thanks for the feedback. Anyone else? #flairww RT @atully1:@FlairWoodworks I like 3 -9:25 PM Apr 21st, 2012

atully1:@FlairWoodworks I think keeping it straight keeps it unique. -9:30 PM Apr 21st, 2012

FlairWoodworks It also gives it some balance. #flairww RT @atully1:@FlairWoodworks I think keeping it straight keeps it unique. -9:30 PM Apr 21st, 2012

FlairWoodworks Hmm… I wish this cavity wasn’t here… #flairww -9:34 PM Apr 21st, 2012

sharpendwood:@FlairWoodworks I like #1. Or maybe something in between 1&2. -9:36 PM Apr 21st, 2012

FlairWoodworks I want to figure out how wide to make the feet. #flairww -9:38 PM Apr 21st, 2012

FlairWoodworks 1.5? Higher? Lower? #flairww RT @sharpendwood:@FlairWoodworks I like #1. Or maybe something in between 1&2. -9:39 PM Apr 21st, 2012

FlairWoodworks The centreline of the table is about 2″ to the left of the corner-to-corner line of the void at one end… #flairww -9:46 PM Apr 21st, 2012

FlairWoodworks … and 1.5″ to the right on the other end. #flairww -9:47 PM Apr 21st, 2012

FlairWoodworks Since the distance is not too great and they are on opposite sides, I feel comfortable positioning the stretcher on centre. #flairww -9:48 PM Apr 21st, 2012

FlairWoodworks I think the trestle table’s base will comprise of two legs with wide feet at the bottom and a stretcher between them. #flairww -9:52 PM Apr 21st, 2012

FlairWoodworks Where the feet will be positioned, the table is about 3′ wide. The table is 45″ across at the widest point. #flairww -9:54 PM Apr 21st, 2012

MansFineFurn: @FlairWoodworks Try to echo the inner edge with the outer? hard to tell from that photo -9:57 PM Apr 21st, 2012

FlairWoodworks I don’t have enough length to do that. #flairww RT@MansFineFurn: @FlairWoodworks Try to echo the inner edge with the outer? -9:59 PM Apr 21st, 2012

FlairWoodworks I’ve laid out the size of 24″, 26″, and 28″ wide feet. 28″ seems too wide here. #flairww -10:15 PM Apr 21st, 2012

sharpendwood @FlairWoodworks I like the shape 1 creates. Maybe just a little more arc to the curve? -10:18 PM Apr 21st, 2012

FlairWoodworks @sharpendwood What do you think of curve 1.5? #flairww-10:21 PM Apr 21st, 2012

FlairWoodworks I’m going to begin fairing this edge. To make it easier, I’m only going to do the top 1/4″ or so… #flairww -10:38 PM Apr 21st, 2012

FlairWoodworks … then I’ll use my router with a template bit to get the whole thickness of the edge to flow. #flairww -10:38 PM Apr 21st, 2012

FlairWoodworks Both curves are now faired. I’m going to stop there for the night and move on to other work. #flairww -10:50 PM Apr 21st, 2012

sharpendwood @FlairWoodworks Tough. I still think 1 is the way I’d go. #flairww -10:55 PM Apr 21st, 2012

McPhersonDoug @FlairWoodworks hey Chris. Did you buy those slabs kiln or air dried? How much do you have to think about moisture content? -4:57 AM Apr 22nd, 2012

FlairWoodworks @McPhersonDoug I got the wood green and air-dried it myself. If doing joinery, it is important to know if the wood is stabilized.#flairww -7:29 AM Apr 22nd, 2012

FlairWoodworks @McPhersonDoug The exact number is less important than knowing whether or not the wood has stabilized. #flairww -7:30 AM Apr 22nd, 2012

Keep reading!  Session 5 is up next!

Maple Trestle Table, Session 3 – From Two Slabs to One Table Top

Posted on by
5

On the morning of Sunday, April 15th, Morton and I exchanged ideas about trestle tables, spurred on by a recent sketch of a table on which he was working.  That got me yearning to build a trestle table.

I documented my progress live on Twitter which was useful because each update had a time stamp so followers could see the rate at which I progressed.  Here is a list of the previous Sessions:

Session 1 - Flat Boards are Boring; and
Session 2 - Playing with Slabs.

(If you are not familiar with the format used on Twitter, every update, or “tweet” below starts with a username, being the author of that tweet.  Sometimes, you see two or more usernames in a tweet.  The second (and third, etc) usernames are preceded by a @ symbol and are people to whom the author is talking.  The other symbol you see is #, which serves as a category.  I try to remember to categorize all my tweets pertaining to this project under #flairww.)

FlairWoodworks I’m back in the shop! #flairww -10:39 AM Apr 19th, 2012

FlairWoodworks I swept the shavings from my surfacing session into a pile.#flairww -11:09 AM Apr 19th, 2012

FlairWoodworks I started laying out possible feet for the trestle table, but I need to first determine the width of the top. #flairww -11:24 AM Apr 19th, 2012

FlairWoodworks It’s no fun lifting the slabs onto sawhorses by myself so I cleared the floor. #flairww -11:28 AM Apr 19th, 2012

FlairWoodworks I laid down strips of wood on which to lay the slabs and allow clearance for my fingers! #flairww -11:29 AM Apr 19th, 2012

FlairWoodworks I must be crazy to be building such a large table in my shop.#flairww -11:33 AM Apr 19th, 2012

FlairWoodworks I need to cut the pieces to join them together so they look something like this. #flairww -11:39 AM Apr 19th, 2012

FlairWoodworks As much as I like the continuation of the main bole, it would make seating awkward. #flairww -11:43 AM Apr 19th, 2012

FlairWoodworks The drawing bow is a great tool. The strap holds the curvature. I just wish I had a longer one. #flairww -11:44 AM Apr 19th, 2012

FlairWoodworks I hold down the drawing bow with one hand and transfer its shape with a pencil in the other. #flairww -11:47 AM Apr 19th, 2012

FlairWoodworks I work one short section at a time to avoid flexing the drawing bow with pressure from the pencil. #flairww -11:48 AM Apr 19th, 2012

FlairWoodworks A pencil line can be hard to see so I draw a squiggly line on the waste side using the drawing bow as a stop. #flairww -11:49 AM Apr 19th, 2012

FlairWoodworks Standard jigsaw blades aren’t long enough to cut these 2-1/2″-thick slabs so I bought longer blades. #flairww -11:56 AM Apr 19th, 2012

FlairWoodworks The black blade is about 1/4″ too short. I have to use the loooong blade which is 6-3/4″ long overall. #flairww -11:59 AM Apr 19th, 2012

FlairWoodworks I elevated the slab using I-beams (H-beams if you’re French) to provide clearance for the blade. #flairww -12:05 PM Apr 19th, 2012

FlairWoodworks I got the idea of I-beams from my buddy Serge. He’s said to be the most prolific tipster! Serge’s blog. #flairww -12:07 PM Apr 19th, 2012

FlairWoodworks I’m not sue why, but I’m a little nervous about this cut. Here goes! #flairww -12:10 PM Apr 19th, 2012

FlairWoodworks I decided to redraw the cut line with a black marker before making the cut. I feel a little less nervous now. #flairww -12:16 PM Apr 19th, 2012

FlairWoodworks One cut down… #flairww -12:24 PM Apr 19th, 2012

FlairWoodworks I pretty much ignored my layout lines and just cut a smooth curve. #flairww -12:27 PM Apr 19th, 2012

(I recorded this video to show what a cut in 2-1/4″ thick Western maple is like.  I used a Festool Trion PS 300 EQ Jigsaw which draws 6 amps with a Trion S145/4FSG blade set for a maximum orbital stroke for a quick cut.  Duration – 0:55)

FlairWoodworks This is the bade after one cut. The teeth at the very top are a little blue from heat build up. #flairww -12:30 PM Apr 19th, 2012

FlairWoodworks The saw seemed to cut more slowly with it set for a full orbital stroke than none at all. #flairww -12:32 PM Apr 19th, 2012

FlairWoodworks My curve was pretty even except for this bump. #flairww -12:35 PM Apr 19th, 2012

FlairWoodworks It was at the bump that my cut was the most out of square. I’m not sure what happened there. #flairww -12:37 PM Apr 19th, 2012

FlairWoodworks I broke a blade. I have no idea why I broke. The cut seemed to be going fine. Any ideas? #flairww -12:55 PM Apr 19th, 2012

BCcraftmaster @FlairWoodworks your lucky you have a festool jigsaw, if you had a normal one that “out of square” would have looked like a 30 degree bevel! -12:50 PM Apr 19th, 2012

FlairWoodworks @BCcraftmaster My old jigsaw didn’t even have enough power to cut 2″ maple. #flairww -12:57 PM Apr 19th, 2012

FlairWoodworks Ha ha ha!! I take back my comment about the saw cutting more slowly on full orbital than none… I read the scale backwards. #flairww-12:59 PM Apr 19th, 2012

BCcraftmaster @FlairWoodworks heat weakened metal? -1:05 PM Apr 19th, 2012

FlairWoodworks I don’t think so. It didn’t bend, it broke. It’s still as straight as an arrow. RT @BCcraftmaster: @FlairWoodworks heat weakened metal? -1:06 PM Apr 19th, 2012

BCcraftmaster @FlairWoodworks why does it look so black right above the break -1:08 PM Apr 19th, 2012

FlairWoodworks I believe that is from the carbide guides. #flairww RT @BCcraftmaster: @FlairWoodworks why does it look so black right above the break -1:09 PM Apr 19th, 2012

BCcraftmaster @FlairWoodworks ohhhh… then I’m clueless -1:11 PM Apr 19th, 2012

BCcraftmaster @FlairWoodworks so does this mean your S.O.L until you get a new one? -1:12 PM Apr 19th, 2012

FlairWoodworks I bought a pack of 5 for $30. #flairww RT @BCcraftmaster: @FlairWoodworks so does this mean your S.O.L until you get a new one? -1:16 PM Apr 19th, 2012

BCcraftmaster @FlairWoodworks Im that Guy that would only buy 1 and then be running back out after it broke #lame -1:20 PM Apr 19th, 2012

FlairWoodworks I got interrupted by a half-hour phone call. Back at work now.#flairww -1:40 PM Apr 19th, 2012

FlairWoodworks This is coming along nicely! #flairww -1:48 PM Apr 19th, 2012

FlairWoodworks I’m working on designing and building a jig to cut the joints. The plywood pieces will serve as the guides. #flairww -2:03 PM Apr 19th, 2012

FlairWoodworks Pretty nice-looking for a quick and dirty jig. #flairww -2:15 PM Apr 19th, 2012

FlairWoodworks I’m set up to joint the first mating surface of this slab.#flairww -2:35 PM Apr 19th, 2012

FlairWoodworks This is a better angle at which to work. #flairww -2:37 PM Apr 19th, 2012

FlairWoodworks Oops. I forgot that I had planned to use the jig and a template bit in a router to joint the mating surfaces. #flairww -2:49 PM Apr 19th, 2012

FlairWoodworks My biggest template bit isn’t long enough to make the cut in one pass. #flairww -2:56 PM Apr 19th, 2012

FlairWoodworks This is as far as I can work with the router. I’ll finish by hand. #flairww -3:02 PM Apr 19th, 2012

FlairWoodworks I could remove the plywood to gain more depth, but it is my reference surface and the angle of the router might change without it. #flairww -3:03 PM Apr 19th, 2012

FlairWoodworks I forgot to close the drawer before routing. I also “forgot” to use a Festool router with dust collection. #flairww -3:05 PM Apr 19th, 2012

FlairWoodworks I’m using a chisel to pare away the waste. The routed area provides solid registration. #flairww -3:09 PM Apr 19th, 2012

HighRockWW @FlairWoodworks I can laugh only because I have done the same thing before… -3:12 PM Apr 19th, 2012 RT FlairWoodworks I forgot to close the drawer before routing.

FlairWoodworks One surface done. #flairww -3:15 PM Apr 19th, 2012

FlairWoodworks The second surface is now jointed as well. #flairww -3:26 PM Apr 19th, 2012

FlairWoodworks Lunch time! #flairww -3:27 PM Apr 19th, 2012

Keep reading!  Session 4 is the next instalment.

Maple Trestle Table, Session 2 – Playing with Slabs

Posted on by
11

On the morning of Sunday, April 15th, Morton and I exchanged ideas about trestle tables, spurred on by a recent sketch of a table on which he was working.  That got me yearning to build a trestle table.

I documented my progress live on Twitter which was useful because each update had a time stamp so followers could see the rate at which I progressed.  Here is a link to the previous session.

Session 1 - Flat Boards are Boring

(If you are not familiar with the format used on Twitter, every update, or “tweet” below starts with a username, being the author of that tweet.  Sometimes, you see two or more usernames in a tweet.  The second (and third, etc) usernames are preceded by a @ symbol and are people to whom the author is talking.  The other symbol you see is #, which serves as a category.  I try to remember to categorize all my tweets pertaining to this project under #flairww.)

FlairWoodworks I like the split but it’s best shown on the side where the lower half protrudes further. #flairww -11:18 AM Apr 16th, 2012

FlairWoodworks The split is barely noticeable on this side. I’m going to change that by reducing the thickness of the top. #flairww -11:21 AM Apr 16th, 2012

cobwobbler @FlairWoodworks why do defects look so cool? -11:23 AM Apr 16th, 2012

FlairWoodworks I’m going to use mu angle grinder with an Arbortech wood-carving wheel. #flairww -11:23 AM Apr 16th, 2012

FlairWoodworks Because they are unique! RT @cobwobbler: @FlairWoodworks why do defects look so cool? -11:26 AM Apr 16th, 2012

FlairWoodworks I would normally do the outside but it’s raining today. I put up tarps to contain the mess. #flairww -11:26 AM Apr 16th, 2012

FlairWoodworks I wear tight-fitting gloves, goggles, ear protection and a dust mask when power carving. #flairww -11:27 AM Apr 16th, 2012

FlairWoodworks Here you can see the effect that I’m going for. #flairww -11:40 AM Apr 16th, 2012

Morton @FlairWoodworks Tarp doesn’t look like it’s doing much ;) -11:48 AM Apr 16th, 2012

FlairWoodworks The shape is established. Now for sanding. #flairww -11:54 AM Apr 16th, 2012

FlairWoodworks Here’s the pile of shavings I produced. #flairww -11:57 AM Apr 16th, 2012

FlairWoodworks Notice that they are shavings, not dust. #flairww -11:58 AM Apr 16th, 2012

FlairWoodworks They actually worked perfectly! RT @Morton: @FlairWoodworks Tarp doesn’t look like it’s doing much ;) -11:59 AM Apr 16th, 2012

BillGriggs @FlairWoodworks Clean it up with a Dust Deputy. -12:01 PM Apr 16th, 2012

FlairWoodworks Nah. One scoop with the dust pan and it’s gone. RT @BillGriggs: @FlairWoodworks Clean it up with a Dust Deputy. -12:03 PM Apr 16th, 2012

FlairWoodworks I put the round blade of my convex palm plane in my flat palm plane to quickly even the surface. #flairww -12:08 PM Apr 16th, 2012

FlairWoodworks To work a concave surface, either a short-soled plane works well. For more severe concave areas, I’d use the round plane. #flairww -12:09 PM Apr 16th, 2012

FlairWoodworks A plane works more quickly than a sander and does a better job of fairing the curve. #flairww -12:12 PM Apr 16th, 2012

FlairWoodworks With a sharp blade set for a fine cut, the plane even handles knots with ease. #flairww -12:19 PM Apr 16th, 2012

FlairWoodworks I have no problem working to within 1/16″ with the angle grinder which means less cleanup later. #flairww -12:22 PM Apr 16th, 2012

FlairWoodworks I follow up with 80-grit on the sander to further refine the surface and remove any tearout. #flairww -12:32 PM Apr 16th, 2012

FlairWoodworks It doesn’t look right. More shaping is required. #flairww -12:49 PM Apr 16th, 2012

BCcraftmaster @FlairWoodworks I like your saw horse set up. -12:50 PM Apr 16th, 2012

FlairWoodworksI can’t say enough about them. They are so versatile. RT @BCcraftmaster: @FlairWoodworks I like your saw horse set up. -1:00 PM Apr 16, 2012

FlairWoodworks My palm plane is too short to remove this hump so I’m switching to a longer plane. #flairww -1:17 PM Apr 16th, 2012

FlairWoodworks Perfect! #flairww -1:20 PM Apr 16th, 2012

FlairWoodworks If it feels fair, it’s fair. #flairww -1:37 PM Apr 16th, 2012

FlairWoodworks I use a thin-bladed knife to clear loose material out of the cracks. #flairww -1:39 PM Apr 16th, 2012

FlairWoodworks I broke off the end of a hacksaw blade to clean out the cracks. It’s longer and more flexible than my knife. #flairww -1:48 PM Apr 16th, 2012

FlairWoodworks I’m using this wooden block plane. It’s less fatiguing to use than metal planes, especially one-handed. #flairww -2:00 PM Apr 16th, 2012

FlairWoodworks It was the first plane I’d ever made. It works well, but the body needs some shaping. #flairww -2:01 PM Apr 16th, 2012

FlairWoodworks You should never hesitate to modify your tools if it makes them work better for you. #flairww -2:09 PM Apr 16th, 2012

FlairWoodworks I also rounded over one edge of the sole where my fingers curl over. #flairww -2:10 PM Apr 16th, 2012

CashFromCraft RT @FlairWoodworks: You should never hesitate to modify your tools if it makes them work better for you. #flairww -2:11 PM Apr 16th, 2012

FlairWoodworks That feels so nice! #flairww -2:11 PM Apr 16th, 2012

CashFromCraft @FlairWoodworks especially shop made tools! – 2:11 PM Apr 16th, 2012

FlairWoodworks Especially! But by no means only. RT @CashFromCraft: @FlairWoodworks especially shop made tools! - 2:12 PM Apr 16th, 2012

FlairWoodworks I used my block plane to begin rounding over the edges. I’m using my sander with foam interface pad to finish. #flairww -2:47 PM Apr 16th, 2012

FlairWoodworks The stretcher is done… at least for now. #flairww-3:04 PM Apr 16th, 2012

FlairWoodworks And here’s a look at the other side. #flairww -3:04 PM Apr 16th, 2012

FlairWoodworks Time for a lunch break. #flairww -3:05 PM Apr 16th, 2012

FlairWoodworks Any comments or questions so far? #flairww -3:06 PM Apr 16th, 2012

Tumblewood They are tools, after all!! RT @FlairWoodworks: You should never hesitate to modify your tools if it makes them work better for you. #flairww

FlairWoodworks Now that lunch is finished, I’m looking for materials for the rest of this table now that the stretcher is done. #flairww -4:54 PM Apr 16th, 2012

FlairWoodworks Playing with bookmatches for the top (like @Mansfinefurn). I have three slabs with which to work. #flairww -5:21 PM Apr 16th, 2012

FlairWoodworks Here’s one idea. All the outside edges are cut ad the inside edges are live. #flairww -5:37 PM Apr 16th, 2012

FlairWoodworks I’d probably cover the gap in the centre with glass. #flairww-5:39 PM Apr 16th, 2012

FlairWoodworks Yikes – where’d all the space I had go? #flairww -6:07 PM Apr 16th, 2012

FlairWoodworks Three more pieces of maple for other table parts. #flairww -6:16 PM Apr 16th, 2012

MansFineFurn @FlairWoodworks I won’t ask where you had to stand to get that pic -6:31 PM Apr 16th, 2012

FlairWoodworks Not on the roof! RT @MansFineFurn: @FlairWoodworks I won’t ask where you had to stand to get that pic -6:34 PM Apr 16th, 2012

FlairWoodworks And I begins… #flairww -6:21 PM Apr 16th, 2012

paulchinetti  Digging that! @FlairWoodworks: Here’s one idea. All the outside edges are cut ad the inside edges are live. #flairww -6:43 PM Apr 16th, 2012

FlairWoodworks @paulchinetti Thanks for the feedback! That’s what I’m going with for now. #flairww -6:45 PM Apr 16th, 2012

FlairWoodworks Does anybody know if there is a term form this kind or arrangement? It’s not a bookmatch or slipmatch. #flairww -6:56 PM Apr 16th, 2012

Brygidocious @FlairWoodworks kiss match? -6:58

FlairWoodworks I think I know what you want to say. RT @Brygidocious: @FlairWoodworks kiss match? -6:58

Brygidocious @FlairWoodworks haha shush! i remember seeing the term “kiss match” in my IP [Inside Passage School of Fine Woodworking] handout, but it was never explained -6:59

FlairWoodworks Tip: bring a water bottle to the shop and take a sip whenever you take a pause. #flairww -6:59 PM Apr 16th, 2012

FlairWoodworks @Brygidocious Really? I’ve never heard the term. -7:01

Brygidocious @FlairWoodworks its some skull and bones krenov talk that no one knows outside of those circles… -7:02 PM Apr 16th, 2012

Brygidocious @FlairWoodworks i think its a slip match, then flip one sheet end for end – 7:03 PM Apr 16th, 2012

FlairWoodworks @Brygidocious From my understanding, a slip match is just sliding the slices apart with no rotation or flipping. -7:04 PM Apr 16th, 2012

Brygidocious @FlairWoodworks yeah but this is a kiss match! -7:05 PM Apr 16th, 2012

Brygidocious @FlairWoodworks like a dis… -7:06 PM Apr 16th, 2012

FlairWoodworks Okay – I’m with you now! That “other” name is more exciting though. ;) RT @Brygidocious: @FlairWoodworks like a dis -7:08 PM Apr 16th, 2012

FlairWoodworks Surfacing lumber is a great core and upper-body workout. It even works your legs. #AllInOneGym #flairww -7:26 PM Apr 16th, 2012

FlairWoodworks @Brygidocious Scott Grove calls it spin matching. -7:27 PM Apr 16th, 2012

FlairWoodworks One side of one slab is roughly surfaced. #flairww -7:41 PM Apr 16th, 2012

FlairWoodworks Now I need to find a way to rotate these massive and heavy slabs in my small shop. #flairww -7:42 PM Apr 16th, 2012 PM Apr 16th, 2012

Tumblewood I don’t know, but it’s what i’ve been planning for the conversion table. RT @FlairWoodworks: Does anybody know if there is a term form this kind or arrangement? It’s not a bookmatch or slipmatch. -7:49 PM Apr 16th, 2012

Tumblewood 69 bookmatch? If it wasn’t, it is now!! ;oD RT @FlairWoodworks: Does anybody know if there is a term form this kind or arrangement? It’s not a bookmatch or slipmatch. -7:51 PM Apr 16th, 2012

FlairWoodworks Oh! The cat’s out of the bag now! RT @Tumblewood: 69 bookmatch? If it wasn’t, it is now!! ;oD -7:52 PM Apr 16th, 2012

FlairWoodworks I crosshatched the surface with chalk. Now I’ll start planing.#flairww -8:03 PM Apr 16th, 2012

FlairWoodworks Only traces of blue chalk remain. Dinner time. #flairww -8:35 PM Apr 16th, 2012

I set up my video camera to record in time-lapse the flattening of the two slabs by hand (nothing too exciting).  Watch the video below.  (Duration –  4:18)

Keep going and read about Session 3!

Maple Trestle Table, Session 1 – Flat Boards are Boring

Posted on by
5

On the morning of Sunday, April 15th, Morton and I exchanged ideas about trestle tables, spurred on by a recent sketch of a table on which he was working.  That got me yearning to build a trestle table.

I documented my progress live on Twitter which was useful because each update had a time stamp so followers could see the rate at which I progressed.

(If you are not familiar with the format used on Twitter, every update, or “tweet” below starts with a username, being the author of that tweet.  Sometimes, you see two or more usernames in a tweet.  The second (and third, etc) usernames are preceded by a @ symbol and are people to whom the author is talking.  The other symbol you see is #, which serves as a category.  I try to remember to categorize all my tweets pertaining to this project under #flairww.)

FlairWoodworks Does this (the right side) look like a nice stretcher? #flairww @Morton -3:43 PM Apr 15th, 2012

WatkinsWoodWork @FlairWoodworks @Morton It definitely has potential -3:51 PM Apr 15th, 2012

sharpendwood @FlairWoodworks I like it. Is the crack near the center a problem? @Morton -3:58 PM Apr 15th, 2012

BCcraftmaster @FlairWoodworks @Morton the whole thing looks like a giant pump. (A women’s high heel) -4:00 PM Apr 15th, 2012

FlairWoodworks Hmm. I am not seeing it. RT @BCcraftmaster: @FlairWoodworks @Morton the whole thing looks like a giant pump. (A women’s high heel) -4:01 PM Apr 15th, 2012

BCcraftmaster @FlairWoodworks @Morton it also has the shape/curvature of the back leg of a chair. -4:04 PM Apr 15th, 2012

FlairWoodworks Now, THAT, I see. RT @BCcraftmaster: @FlairWoodworks @Morton it also has the shape/curvature of the back leg of a chair. -4:05 PM Apr 15th, 2012

BCcraftmaster @FlairWoodworks @Morton good, I’m not crazy… -4:13 PM Apr 15th, 2012

FlairWoodworks It’s often good to be crazy. RT @BCcraftmaster: @FlairWoodworks @Morton good, I’m not crazy… -4:14 PM Apr 15th, 2012

BCcraftmaster @FlairWoodworks you could make a chair/throne for enjoying all of those giant pieces of cake you eat!:-) -4:26 PM Apr 15th, 2012

FlairWoodworks @BCcraftmaster Actually, I have a piece of spalted maple reserved for that, tucked away in the corner of my shop since 5 years ago. -4:27 PM Apr 15th, 2012

FlairWoodworks I faired the curve with my low angle jack plane. #flairww -4:36 PM Apr 15th, 2012

FlairWoodworks I smoothed one side with my jack plane followed by my random orbit sander. #flairww-5:18 PM Apr 15th, 2012

BCcraftmaster @FlairWoodworks is that split going to stay attached or will it spit off? Hopefully you can incorporate it… -5:23 PM Apr 15th, 2012

FlairWoodworks @BCcraftmaster It’s going to stay attached. -5:26 PM Apr 15th, 2012

Morton @FlairWoodworks I think so. Assuming the blue line is a cut-line, I would have the closer end be symmetrical (same width) around the crack. -5:34 PM Apr 15th, 2012

FlairWoodworks @Morton Symmetry was not going to happen. It wasn’t in the cards. -5:36 PM Apr 15th, 2012

Morton @FlairWoodworks Is that stretcher vertical (as shown in latest photo) or horizontal? -5:37 PM Apr 15th, 2012

FlairWoodworks @Morton I think it will be vertical. -5:38 PM Apr 15th, 2012

Morton @FlairWoodworks Ah, cool. Like that better. Symmetry doesn’t matter (to me) then ;) -5:38 PM Apr 15th, 2012

FlairWoodworks Glad to have you on-board! RT @Morton: @FlairWoodworks Ah, cool. Like that better. Symmetry doesn’t matter (to me) then ;) -5:39 PM Apr 15th, 2012

FlairWoodworks I just stopped and took a minute to resharpen my low-angle jack plane’s O1 blade. #flairww -5:47 PM Apr 15th, 2012

FlairWoodworks I used my 1200x diamond stone on the hollow-ground blade, then stropped it. Quick and effective. #flairww -5:48 PM Apr 15th, 2012

FlairWoodworks Side 2 took a long time to smooth. I started with my low-angle jack and finished with my random orbit sander. #flairww -6:37 PM Apr 15th, 2012

WatkinsWoodWork @FlairWoodworks looks good. Can’t wait to see the finished piece. -6:38 PM Apr 15th, 2012

FlairWoodworks I used three 80-grit Abranet sanding discs to smooth the two sides of this piece of maple. #flairww -6:39 PM Apr 15th, 2012

FlairWoodworks You can use a handscrew to help hold a board vertically.#flairww -6:43 PM Apr 15th, 2012

FlairWoodworks I think that the cut edge will be the top. I’m unsure what to do with the square edge. Two wide chamfers? #flairww -6:48 PM Apr 15th, 2012

FlairWoodworks Any ideas or suggestions of what to do with the edge?#flairww -6:51 PM Apr 15th, 2012

MansFineFurn @FlairWoodworks carved ‘twist’ -6:52 PM Apr 15th, 2012

FlairWoodworks It’s almost 7pm. I need to get some dinner before the#Canucks game at 7:30. #flairww -6:51 PM Apr 15th, 2012

FlairWoodworks On the edge? Hmmm. Thinking…. still thinking… RT @MansFineFurn: @FlairWoodworks carved ‘twist’ -6:53 PM Apr 15th, 2012

MansFineFurn @FlairWoodworks face to top, then top to opposite face, um, not sure how else to describe it -6:54 PM Apr 15th, 2012

WatkinsWoodWork @FlairWoodworks I like the bulk of it. I say leave it. -6:54 PM Apr 15th, 2012

FlairWoodworks @MansFineFurn I think I understand what you mean. I know how I would do it. -6:54 PM Apr 15th, 2012

MansFineFurn @FlairWoodworks show me -6:55 PM Apr 15th, 2012

FlairWoodworks @mansfinefurn Have a look at this – the apron of Table with a Twist. #flairww -6:55 PM Apr 15th, 2012

FlairWoodworks @WatkinsWoodWork Something about live edges and square corners doesn’t sit right with me. -6:58 PM Apr 15th, 2012

MansFineFurn @FlairWoodworks yeah, more or less like that, but with a faster transition. -6:59 PM Apr 15th, 2012

FlairWoodworks @mansfinefurn Here’s another pic of the other side. #flairww -6:59 PM Apr 15th, 2012

FlairWoodworks Exactly! #flairww RT @MansFineFurn: @FlairWoodworks yeah, more or less like that, but with a faster transition. -7:00 PM Apr 15th, 2012

MansFineFurn @FlairWoodworks or get wild to a twist, to the middle, then twist it back -7:00 PM Apr 15th, 2012

FlairWoodworks @MansFineFurn I’ve experimented with reversing twists but didn’t like the effect. #flairww -7:02 PM Apr 15th, 2012

Morton @FlairWoodworks For me – I’d keep the wide, flat edge. I like how it looks smooth and flat compared to the side. #flairww -8:11 PM Apr 15th, 2012

FlairWoodworks Hmm. Contrast. RT @Morton: For me – I’d keep the wide, flat edge. I like how it looks smooth and flat compared to the side. #flairww -8:12 PM Apr 15th, 2012

Morton @FlairWoodworks Wow – that is really cool (twisted apron). Thx for the pic. -8:12 PM Apr 15th, 2012

FlairWoodworks Thanks for the compliment. RT @Morton: @FlairWoodworks Wow – that is really cool (twisted apron). Thx for the pic. -8:13 PM Apr 15th, 2012

DyamiPlotke @FlairWoodworks abranet is great, isn’t it? 8:16 PM Apr 15th, 2012

FlairWoodworks Love it. RT @DyamiPlotke: @FlairWoodworks abranet is great, isn’t it. 8:16 PM Apr 15th, 2012

Keep going and read about Session 2!